Production Cost Report | Healthcare

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Acetylcysteine Production Cost Breakup By Acylation of L-Cysteine Hydrochloride Hydrate

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of acetylcysteine production by acylation of L-cysteine hydrochloride hydrate. Acylation is a process of introducing an acyl group into a compound. In this reaction, L-cysteine hydrochloride hydrate is acylated using acetic anhydride in the presence of a catalyst. Sodium acetate is utilized to catalyze the process and yields acetylcysteine as the final product.

Top Producers of Acetylcysteine

  • The Zambon Group
  • PharmaZell GmbH
  • Moehs Iberica Sl
  • Nippon Rika Group
  • Zhejiang Cheng Yi Pharmaceutical Co., Ltd.

Feedstocks for Acetylcysteine

Acetylcysteine is produced using L-cysteine hydrochloride hydrate and acetic anhydride as the primary feedstocks. There are different factors with the potential to influence the procurement of acetylcysteine in the global chemical market. Factors such as manufacturing costs, price shifts in the upstream industries, demand from the downstream industries, stability in the supply chain, etc., can play a major role in determining the procurement of acetylcysteine on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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