Production Cost Report | Healthcare

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Alloxan Production Cost Breakup By Oxidation Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of alloxan production by oxidation reaction. The preparation process for alloxan begins with the condensation of diethyl malonate with urea in the presence of sodium ethoxide utilized as a catalyst and results in the production of barbituric acid. Barbituric acid obtained is then reacted with oxygen, leading to the oxidation and formation of alloxan as the final product.

Major Producers of Alloxan

  • SUVCHEM LABORATORY CHEMICALS
  • CDH Fine Chemical 
  • Chemit Laboratories
  • Hindustan chemicals
  • Explicit Chemicals Pvt Ltd

Feedstocks for Alloxan

Alloxan is a chemical compound, prepared by using barbituric acid as its primary feedstock. The procurement of alloxan, along with its feedstock, is influenced by several factors that are mainly related to its market dynamics.

Factors such as the availability of its raw materials (including urea and malonic acid etc.), along with its demand observed from the pharmaceutical industry, and logistics altogether play a vital role in determining its procurement. Moreover, other factors, such as transportation and trading activities, stability in the supply chain, activities in the upstream industries, and economic conditions, impact its overall procurement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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