Production Cost Report | Packaging

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Biaxially Oriented Polypropylene Film (BOPP Film) Production Cost Breakup By Biaxial-Orientation Method

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of biaxially oriented polypropylene films (BOPP Films) production by biaxial orientation method. It is a complex process that is initiated with the production of polypropylene resins that can be produced either by the gas-phase method or by spheripol method. The polymerized resin is then processed through extrusion to develop polypropylene films, and then stretched in two perpendicular directions. The biaxial orientation improves the strength and durability of the thin film in the production of BOPP films as the final product.

Top Producers of Biaxially Oriented Polypropylene Film (BOPP Film)

  • Uflex Limited
  • Taghleef Industries LLC
  • SRF Limited
  • Toray Industries
  • Oben Holding Group S.A.C.

Feedstocks for Biaxially Oriented Polypropylene Film (BOPP Film)

The biaxially oriented polypropylene films are developed using polypropylene resin as its chief raw material. Any shift observed in the market dynamics of polypropylene resins can potentially influence the procurement of BOPP films. Factors such as the production of polypropylene and market prices of feedstocks used for polypropylene (Including propane, ethylene, hydrogen, etc.) play a vital role in determining the procurement of BOPP films. Moreover, other factors, including logistics, trade policies, sustainability, and environmental concerns, can impact the overall market dynamics of the BOPP Film industry.

Our report consists of an extensive and comprehensive analysis of the biaxially oriented polypropylene films (BOPP Films) industry tailored as per your requirement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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