Production Cost Report | Chemicals

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Cresol Production Cost Breakup From Coal Tar

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of cresol production from coal tar. The preparation of cresol is carried out by the fractional distillation of coal tar. Crude cresol is a mixture of isomers of cresols, especially m-, o-, and p-cresol, which is known as acrylic acid and obtained by heating coal tar. The mixture obtained by heating coal tar is further distilled and purified to obtain cresol as the end product.

Top Producers of Cresol

  • Dakota Gasification Company
  • Mitsui Chemicals Inc.
  • Ardisons Oils & Electricals (P) Ltd
  • Henan Hongye Technological Chemical Co. Ltd.
  • Saudi Basic Industries Corporation (SABIC)

Feedstocks for Cresol

Cresol is a petrochemical variety that is prepared by using coal tar as its primary raw material. The procurement of cresol, as well as its feedstock, is determined by different factors. Some of the major factors, such as the availability of its raw material (for coal tar), extraction cost, labor charges, market prices, cost of production of cresol, along transportation charges altogether, play a vital role in determining its procurement. Additionally, other factors such as its demand from the downstream industries (Including chemical, pharmaceutical, pesticides, dyestuff, and more), stability in the supply chain, trade and transportation activities, sustainability and environmental concerns, etc., altogether influence its overall procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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