Production Cost Report | Chemicals

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Decahydronaphthalene Production Cost Breakup By Hydrogenation Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of decahydronaphthalene production by hydrogenation reaction. The production process is initiated by the hydrogenation of naphthalene in the presence of a metal catalyst. In this reaction, naphthalene is hydrogenated by using nickel that catalyzes the reaction and yields tetralin, as an intermediate. The intermediate is further hydrogenated in the presence of hydrogen and results in the production of decahydronaphthalene or decalin as the end product.

Top Producers of Decahydronaphthalene

  • Monument Chemical
  • Evonik Industries
  • Dading Chemical
  • Zhongneng Chemical

Feedstocks for Decahydronaphthalene

Decahydronaphthalene is produced by using naphthalene as its primary feedstock. The acquisition of naphthalene is majorly influenced by different factors, including its demand in the downstream industries, along with its market price in the chemical market. Moreover, other factors, including the availability of the raw materials from its upstream industries, along with production cost, stability in the supply chain, transportation, and logistics, also play a vital role in determining its overall procurement in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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