Production Cost Report | Agriculture, Farming and Commodity

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Dichlorodiphenyltrichloroethane (DDT) Production Cost Breakup By Friedel-Crafts Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of Dichlorodiphenyltrichloroethane production by Friedel-Craft reaction. The production process is initiated by the chemical reaction between chlorobenzene and chloral or Trichloroacetaldehyde, in the presence of an acidic medium. In this reaction, concentrated sulfuric acid is utilized to catalyze the reaction, providing an acidic medium that results in the production of dichlorophenyl trichloroethane or DDT as the final product.

Major Producers of Dichlorodiphenyltrichloroethane (DDT)

  • Blaze Agri Tech Private Limited
  • Agastya Agro Limited
  • Simson Pharma Limited
  • Dhanuka Agritech Limited

Feedstocks for Dichlorodiphenyltrichloroethane (DDT)

Dichlorodiphenyltrichloroethane (DDT) is a chemical compound that is prepared by using chlorobenzene and Trichloroacetaldehyde, as its primary feedstocks. The procurement of chlorobenzene and Trichloroacetaldehyde is determined by different aspects related to its market dynamics.

Factors including the availability of raw materials, including benzene and chlorine from the upstream industries, along with production rate and cost, can impact the procurement of the feedstocks in the chemical market. Moreover, other factors, such as the stability of the supply chain, demand from the downstream industries, transportation, logistics, trade, and governmental policies altogether, can play a vital role in determining the overall procurement of chlorobenzene and Trichloroacetaldehyde in the global chemical market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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