Production Cost Report | Chemicals

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Dodecanol Production Cost Breakup By Hydrogenation Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of dodecanol production by hydrogenation reaction. The production of dodecanol, an organic alcohol, begins with the hydrogenation of coconut oil. The process is initiated by hydrogenating coconut oil, in the presence of a metal catalyst such as palladium, nickel and platinum etc. The reaction in the presence of hydrogen leads to the production of dodecanol, as the final product.

Top Producers of Dodecanol

  • SIGMA-ALDRICH Corporation
  • Merck Schuchardt OHG
  • Jinan Haohua Industry Co.
  • AK Scientific, Inc
  • East Chemical Industry Co.

Feedstocks for Dodecanol

Dodecanol is a fatty alcohol that can be prepared using coconut oil as its chief raw material. The procurement of coconut oil is influenced by different factors that are related to the market dynamics. Some of the crucial factors include the harvesting period, seasonal availability, harvesting cost, production of coconut oil, cost of processing, stability in the supply chain, and demand in the downstream industries altogether help in determining the market price of coconut oil in the downstream market. Variations in the prices or any of the other factors related to its market dynamics can impact the overall procurement of coconut oil as well as dodecanol in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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