Ethyl Maltol Production By Complex Chemical Reaction Route
Production Cost Report | Flavours and Fragrances
Details: Germany - based plant Q1 2024 | From $ USD
This report provides an extensive cost evaluation of ethyl maltol production by complex chemical reaction route. Production of ethyl maltol is achieved by a complex chemical reaction with multiple sequential steps. The process is initiated by the chemical reaction between Grignard reagent, furfural, and water that gives furfuryl alcohol. It is further chlorinated in the presence of chlorine and then heated to undergo hydrolysis in the presence of an acidic medium. The process results in yielding crude maltol as a resultant compound. It is then purified by sublimation and recrystallization in ethanol and results in the production of ethyl maltol as the end product.
Top Producers of Ethyl Maltol
- Anhui Jinhe Industrial
- Foodchem International Corporation
- Xiamen Bestally Biotechnology
- ZHAOQING PERFUMERY CO.,LTD.
- Beijing Tianlihai Chemical Co., Ltd.
Feedstocks for Ethyl Maltol
Ethyl maltol is produced using Grignard reagent, furfural, chlorine, and ethanol as some of its major feedstocks. The procurement of its feedstocks is largely impacted by different factors, including the availability of raw materials from the upstream industries, along with the production rate and cost of the feedstocks, etc. Additionally, other vital factors, such as the demand from the downstream industries, stability in the supply chain, transportation, logistics, and trade policies altogether, can influence the overall procurement of the feedstocks of ethyl maltol on a large scale.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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