Ferromolybdenum Production By Aluminothermy Reaction
Production Cost Report | Energy, Metals and Minerals
Details: Germany - based plant Q1 2024 | From $ USD
This report entails the detailed cost evaluation of ferromolybdenum production by aluminothermy reaction. The process of ferromolybdenum alloy production begins with the chemical reaction between molybdenum trioxide and iron oxide in the presence of aluminium. In this reaction, aluminium serves as a reducing agent and results in an aluminothermy reaction at a high temperature. The reaction is further processed by purifying the compound through the electron-beam melting method and leads to the formation of ferromolybdenum as the final product.
Top Producers of Ferromolybdenum
- Freeport-McMoRan
- China Molybdenum
- Moly Metal LLP
- Jinzhou New China Dragon Moly
- Huludao Wonful
Feedstock for Ferromolybdenum
Ferromolybdenum is a metal alloy that is prepared by using iron oxide along with molybdenum trioxide as its major feedstock. The procurement of ferromolybdenum and its feedstocks is impacted by several factors that are majorly associated with its market dynamics. Factors including its manufacturing cost, extraction cost (for metals including iron and molybdenum), along market prices altogether influence its procurement process. Moreover, factors such as its demand in the metallurgical sector, stability in the supply chain, economic conditions, trade, and logistics management also play a prominent role in determining its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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