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Ferrous Gluconate Production Cost Breakup By the Chemical Reaction Between Ferrous Carbonate and Gluconic Acid

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of ferrous gluconate production by the chemical reaction between ferrous carbonate and gluconic acid. The production begins by heating the two compounds, i.e., ferrous carbonate and gluconic acid, in an aqueous solution, which results in the formation of ferrous gluconate at the end, along with carbon dioxide as a byproduct.

Top Producers of Ferrous Gluconate

  • Global Calcium
  • ISALTIS
  • Merck Millipore (Merck KGaA.)
  • Ferro chem Industries
  • Jost Chemical Co

Feedstocks for Ferrous Gluconate

Ferrous gluconate is synthesized using gluconic acid, ferrous carbonate, calcium gluconate, and ferrous carbonate as some of its major feedstocks. The procurement of the feedstocks used for the production of ferrous gluconate is impacted by different factors that are associated with its market dynamics. Factors such as the availability of raw materials, costs of production, supply chain stability, and demand from the downstream industries influence the procurement of feedstocks as well as ferrous gluconate in the chemical market. Moreover, other factors, including the extraction of iron (feedstocks), cost of extraction, availability and supply of iron metal, governmental policies, along trade and transportation activities, altogether play a major role in determining its procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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