Production Cost Report | Chemicals

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Glycol Stearate Production Cost Breakup By Chemical Reaction Between Ethylene Glycol and Stearic Acid

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of glycol stearate production by the chemical reaction between ethylene glycol and stearic acid. The production process is initiated by the reaction of the two compounds, i.e., ethylene glycol and stearic acid. The reaction is carried out in the presence of a strong acidic medium. Chemical catalysts such as phosphoric acid or hydrochloric acid can be used to catalyze the reaction and lead to the formation of glycol stearate as the final product.

Top Producers of Glycol Stearate

  • Zeal Chemicals
  • Solvay
  • Unichem LLC
  • Sigma-Aldrich
  • Jeevika Yugchem Pvt Ltd

Feedstocks for Glycol Stearate

Glycol stearate is a chemical emollient prepared by using ethylene glycol and stearic acid as its primary feedstocks. The procurement of its feedstock is majorly impacted by some of the crucial factors that are associated with its market dynamics. Factors including the availability of the raw materials, maintenance of stability in the supply chain, production cost, activities in the upstream market, and logistics are some of the potential influencers of its overall procurement. Additionally, other factors such as the trade and governmental policies, along with its demand observed in the downstream industries altogether, help in determining the procurement of glycol stearate along with its feedstocks on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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