Hydrazine Production By Ketazine Process
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report entails the detailed cost evaluation of hydrazine production by the Ketazine process. The synthesis begins with the chemical reaction between ammonia and chlorine in the presence of a ketone catalyst. In this reaction, acetone is utilized to catalyze the reaction and result in the production of ketazine as an intermediate compound. The intermediate is further hydrolyzed in the presence of water and leads to the formation of hydrazine as the final product.
Top Producers of Hydrazine
- Tianyuan Group
- Chongqing Chemical & Pharmaceutical
- Lanxess
- Yaxing Chemical
- HPL Additives
Feedstocks for Hydrazine
Hydrazine is a reactive chemical compound prepared by using ammonia and chlorine as its major feedstocks. The procurement of hydrazine, along with its feedstocks, is influenced by factors including the availability of the raw materials (including natural gas, chlorine, etc.) and its demand in the downstream pharmaceutical, petrochemical, and agrochemical industries. Additionally, other factors such as its manufacturing costs, market prices, activities in its upstream industries, stability in the supply chain, logistics, trade, transportation, etc., altogether play a prominent role in governing its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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