Production Cost Report | Chemicals

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Hydrazine Sulfate Production Cost Breakup By Chemical Reaction With Sulfuric Acid Via Raschig Method

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of hydrazine sulfate production by chemical reaction with sulfuric acid via Raschig method. The synthesis of hydrazine sulfate is a two-step process initiated by the catalytic chemical reaction between ammonia and sodium hypochlorite in the presence of starch or gelatin, and the results yield hydrazine as an intermediate. The intermediate is further reacted with sulfuric acid, which leads to the production of hydrazine sulfate as the final product.

Top Producers of Hydrazine Sulfate

  • LANXESS
  • Japan Finechem Co.,Inc.
  • Shandong Yuantai
  • MMArochem Pvt Ltd

Feedstocks for Hydrazine Sulfate

Hydrazine sulfate is a chemical reagent that is produced using sulfuric acid, and hydrazine as its primary feedstocks. The procurement of hydrazine sulfate and its feedstocks is governed by different factors, including the availability of its raw materials (including sodium hypochlorite, ammonia, etc.), along with activities in the upstream market, production cost, supply chain stability and demand from the downstream chemical, pharmaceutical, agrochemical, and petrochemical industries. Moreover, other factors, including trade and logistics, and governmental policies, altogether, influence its overall procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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