Production Cost Report | Chemicals

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Isooctane Production Cost Breakup By Hydrogenation Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of isooctane production by hydrogenation reaction. The preparation of isooctane begins with the dimerization of isobutene. In this reaction, isobutene undergoes dimerization and results in the formation of isooctane as an intermediate product. The intermediate formed is then separated and hydrogenated in the presence of hydrogen to give isooctane as the final product.

Top Producers of Isooctane

  • Sabic
  • Exxonmobil
  • ConocoPhillips
  • ianheng Petrochemical
  • LUKOIL

Feedstock for Isooctane

Isooctane is a petrochemical compound that is synthesized by using isobutene as its prime raw material. The procurement of isooctane and its feedstock is governed by different factors that are associated with its market dynamics. Some of the factors, such as the availability of its raw materials (including butane, crude oil, etc.), along with its manufacturing cost, extraction cost (for crude oil), market prices, supply chain stability, and logistics management altogether, play a vital role in determining its procurement. Moreover, factors such as its demand in its downstream chemical, petrochemical, perfumery, and pharmaceutical industries also influence its overall procurement in the global chemical market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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