Mannitol Production By Hydrogenation Reaction
Production Cost Report | Healthcare
Details: Germany - based plant Q1 2024 | From $ USD
This report provides an extensive cost evaluation of mannitol production by hydrogenation reaction. The production process of mannitol, specifically d-mannitol begins with the chemical reaction between d-fructose and d-glucose under controlled conditions. The reaction contains a 50:50 mixture of the two compounds, i.e., d-fructose and d-glucose, in the presence of Raney nickel catalyst. The process is carried at an elevated temperature ranging between 120 to 160 °C and a high pressure approximately at 70 to 140 atm. It results in the hydrogenation of the mixture and yields d-mannitol, or mannitol as the final product.
Top Producers of Mannitol
- EMD Millipore
- Shandong Lianmeng Chemical Group
- Roquette
- Cargill
- ZuChem
Feedstocks for Mannitol
Mannitol is an organic chemical compound that is obtained by using fructose, glucose, and hydrogen as its major feedstocks. The procurement of mannitol and its feedstocks is influenced by different factors. Some of the primary factors include production cost, market prices, and supply chain stability, along with demand from the downstream food, chemical, beverages, and pharmaceutical industries. Additionally, other major factors such as availability of the raw materials (including starch, sucrose, and more), activities in the upstream industries, transportation, trading activities, logistics, and economic conditions altogether help in determining its overall procurement on a large scale.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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