Production Cost Report | Chemicals

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Mesitylene Production Cost Breakup by Distillation Process

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of mesitylene production by distillation process. The production process is initiated by treating acetone with sulfuric acid. In this reaction, sulfuric acid serves as a dehydrating agent and leads to the distillation of acetone, resulting in the production of mesitylene or 1,3,5-trimethylbenzene as the final product.

Top Producers of Mesitylene

  • Mitsubishi Gas Chemical
  • EMD Performance Materials
  • Toyo Gosei
  • Refinery of Sinopec Jinling (Sinopec)
  • Versalis

Feedstocks for Mesitylene

Mesitylene is an aromatic hydrocarbon variety synthesized by using acetone and sulfuric acid as its major feedstocks. The procurement of mesitylene and its feedstocks is mainly dependent upon factors such as the cost of preparation, variations in its market prices, stability in its supply chain, availability of its raw materials (including propylene, benzene, sulfur, and oxygen for sulfuric acid and acetone production), and logistics, etc. Additionally, factors such as its demand in its downstream industries (including pharmaceutical and chemical industries), trading and transportation activities, economic and governmental policies also influence its procurement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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