Production Cost Report | Chemicals

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Metanilic Acid Production Cost Breakup By Reduction Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of metanilic acid production by reduction reaction. The preparation process begins by reducing m-nitrobenzene sulfonic acid in the presence of iron metal and hydrochloric acid. The reaction leads to the reduction of m-nitrobenzene sulfonic acid and results in the formation of metanilic acid as the end product.

Top Producers of Metanilic Acid

  • BASF SE
  • Hydrite Chemical Company
  • Arkema Group
  • Hebei Yanuo Bioscience Co Ltd
  • Oxon Italia S.p.A.

Feedstocks for Metanilic Acid

Metanilic acid is an organic chemical acid that is synthesized by using m-nitrobenzene sulfonic acid as its primary feedstock. The procurement of metanilic acid along with m-nitrobenzene sulfonic acid is influenced by several factors.

Factors such as the availability of its raw material (including benzene, nitric acid, and sulfuric acid, etc.), along with its production cost, market prices, supply chain stability, activities in the upstream market, economic conditions, as well as the logistics management altogether play a prominent role in governing its procurement. Additionally, factors such as its demand in the downstream industries (such as textile, pharmaceutical, and agrochemical industries), trading activities, transportation, trade, and governmental policies also influence its overall procurement in the global chemical market on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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