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Methyl Oleate Production Cost Breakup By Esterification Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of methyl oleate production by esterification reaction. Methyl oleate is a chemical ester that is obtained by esterification reaction. The process begins by reacting methanol or methyl alcohol with oleic acid in the presence of an acid catalyst. In this reaction, sulfuric acid is utilized to catalyze the reaction and generate methyl oleate as the final product, along with water as the byproduct.

Top Producers of Methyl Oleate

  • Tokyo Chemical Industry Co., Ltd.
  • Lion Corporation
  • Croda International Plc
  • KLK OLEO
  • Acme Synthetic Chemicals

Feedstocks for Methyl Oleate

Methyl oleate is an ester that is obtained by using methanol and oleic acid as its major feedstocks. The procurement of methyl oleate and its feedstocks is influenced by different prominent factors, including the production cost, market prices, stability in the supply chain, and demand from the downstream industries, including chemical, petrochemical, textile, and polymer industries. Additionally, factors such as the availability of its raw materials (such as natural gas, olive oils, etc.), activities in the upstream industries, logistics, trading, and transportation activities, along with trade and governmental policies altogether, help in determining its overall procurement on a large scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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