Production Cost Report | Chemicals

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Octadecylamine Production Cost Breakup By Hydrogenation Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report provides an extensive cost evaluation of octadecylamine production by the hydrogenation reaction. The process begins with the chemical reaction between stearic acid and ammonia through a liquid phase reaction at a high temperature of 350 °C. The reaction results in the ammonisation of stearic acid and gives octadecane nitrile as an intermediate product. The intermediate is further hydrogenated on heating in the presence of a metal catalyst such as nickel and yields octadecylamine as the final product.

Top Producers of Octadecylamine

  • Suzhou Greenway
  • National Analytical Corporation
  • Otto Chemie
  • Guangzhou Lingyue
  • Capot Chemical Co.,Ltd.

Feedstocks for Octadecylamine

Octadecylamine is obtained by using ammonia, hydrogen, and stearic acid as its primary feedstocks. The procurement of octadecylamine, along with its feedstocks, is dependent on different aspects, including its manufacturing cost, supply chain stability, transportation, economic conditions, trade, and logistics, etc.

Other factors, including the availability of its feedstocks (including palm/coconut oil, nitrogen gas, and hydrogen for ammonia and stearic acid), along with its demand observed in the personal care, cosmetics, and chemical industries altogether, play a prominent role in driving its market growth.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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