Production Cost Report | Chemicals

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Phenazine Production Cost Breakup By Wohl-Aue Reaction

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of phenazine production by Wohl-Aue reaction. The synthesis begins with the chemical reaction between an aromatic nitro compound and aniline. In this reaction, nitrobenzene is reacted with aniline in the presence of a base catalyst such as sodium hydroxide, resulting in the production of phenazine as the end product.

Top Producers of Phenazine

  • Wuhan Silworld
  • Wuhan Hongxin Chemical
  • Shenzhen Nexconn
  • Xiangyu Chem
  • PTG Advanced Catalyst

Feedstock for Phenazine

Phenazine is a pharmaceutical compound obtained by using nitro-aromatic compounds such as nitrobenzene and aniline as its primary feedstock. The procurement of phenazine along with its feedstock is largely determined by different factors including its market prices, production cost, variations in sales, logistics, trading and transportation activities etc. Additionally, factors such as the availability of its raw materials (including benzene, nitric acid, hydrogen used for the production of nitrobenzene and aniline), demand observed in chemical and pharmaceutical industries altogether have a prominent impact on its procurement process.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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