Potassium Ferrocyanide by Chemical Synthesis Route
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of potassium ferrocyanide production by chemical synthesis route. The chemical synthesis begins with the reaction between hydrogen cyanide, ferrous chloride, and calcium hydroxide, which results in the formation of Ca2[Fe(CN)6].11H2O or calcium ferro cyanide solution as an intermediate. The intermediate obtained from the above reaction is then treated with a potassium salt such as potassium cyanide and retreated with potassium carbonate in order to obtain potassium ferrocyanide as the final product.
Top Producers of Potassium Ferrocyanide
- Dalian Kunlun Chemical
- Kimson Chemical
- Kodia
- Hemadri Chemicals
- Columbus Chemical Industry
Feedstocks for Potassium Ferrocyanide
Potassium ferrocyanide is a compound that is manufactured by using hydrogen cyanide, ferrous chloride, calcium hydroxide, and potassium carbonate as its major feedstock. The procurement of potassium ferrocyanide and its feedstock is primarily determined by different factors, such as its preparation cost, market prices, trade, transportation activities, logistics, and economic conditions that impact its procurement in the global market.
Moreover, other factors such as the availability of its feedstocks (including methane, ammonia, calcium oxide, iron, hydrochloric acid, and potassium hydroxide, etc., for the production of hydrogen cyanide, ferrous chloride, calcium hydroxide, and potassium carbonate.), extraction cost for iron metal (feedstock), demand in the market (covering food, metal, and chemical industries), and governmental policies altogether have a prominent impact on its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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