Production Cost Report | Healthcare

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Propyl Cyanoacetate Production Cost Breakup By Esterification Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of propyl cyanoacetate production by esterification reaction. The preparation begins with the chemical reaction between an alkyl alcohol and cyanoacetic acid. In this reaction, propanol is reacted with cyanoacetic acid in the presence of an acidic catalyst, such as sulfuric acid. The reaction leads to the esterification of cyanoacetic acid, resulting in the production of propyl cyanoacetate as the end product.

Top Producers of Propyl Cyanoacetic Acid

  • AK Scientific Inc
  • TCI
  • Spectrum Chemical Mfg. Corp
  • Apollo Scientific
  • Shanghai Xianding Biological Technology

Feedstocks for Propyl Cyanoacetate

Propyl cyanoacetate is a chemical ester synthesized by using propanol and cyanoacetic acid as its major feedstocks. The procurement of propyl cyanoacetate and its raw materials is determined by different factors, including the variations in its market prices, production cost, logistics and transportation activities, etc. Additionally, factors such as the availability of its raw materials (including sodium cyanide, carbon dioxide, propylene, and sulfuric acid for propanol and cyanoacetic acid), its demand in the downstream industries (including cosmetics and pharmaceutical industries), trading and governmental policies influence its procurement on a large-scale.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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