Production Cost Report | Food and Beverages

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Sodium Ascorbate Production Cost Breakup By Acid-Base Reaction Method

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of sodium ascorbate production by acid-base reaction. The preparation begins with the chemical reaction between a basic and an acidic chemical that results in the production of salt. Here, in this reaction, sodium bicarbonate (base) reacts with ascorbic acid (acid) and results in the formation of sodium ascorbate as the final product.

Top Producers of Sodium Ascorbate

  • DSM Nutritional Products
  • Foodchem
  • Spectrum Chemical
  • Amoli Organics
  • Toronto Research Chemicals

Feedstocks for Sodium Ascorbate

Sodium ascorbate is a food additive that is obtained by using ascorbic acid and sodium bicarbonate as its major feedstocks. The procurement of sodium ascorbate, along with its feedstocks, is influenced by different factors.

Some of the major factors such as manufacturing cost, availability of raw materials (including sodium chloride, carbon dioxide, calcium carbonate, etc.), stability in the supply chain, demand in the downstream industries (including agrochemical, food, and beverages industries), transportations and logistics, etc., play a significant role in governing its procurement. Moreover, factors such as trading activities, economic conditions, trade, and governmental policies largely influence its procurement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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