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Sodium Persulfate Production Cost Breakup by Electrolytic Oxidation Process

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of sodium persulfate production electrolytic oxidation process. The preparation process begins with the electrolytic oxidation of sodium hydrogen sulfate. Initially, sodium hydrogen sulfate is electrolyzed by the strong electric fields between the anode and the cathode nodes. Through electrolysis, the ions are oxidized, resulting in the formation of sodium persulfate as the end product.

Top Producers of Sodium Persulfate

  • Peroxy Chem
  • Geo-Cleanse International
  • Ryoko Chemical
  • Stars chemical
  • VR Persulfates

Feedstocks for Sodium Persulfate

Sodium persulfate is a sodium salt and is obtained by using sodium hydrogen sulfate as its primary feedstock. The procurement of sodium persulfate is mainly governed by some of the crucial factors, including the availability of its feedstock (including sulfuric acid and sodium hydroxide for sodium hydrogen sulfate production), logistics, stability in the supply chain, production cost, and market prices. Additionally, other factors such as its demand in the electronic and chemical industries (as an oxidizing agent), economic condition, transportation, and trading activities, along with financial and governmental policies, impact its procurement process.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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