Production Cost Report | Agriculture, Farming and Commodity

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Sulfurous Acid Production Cost Breakup By Hydration Method

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of sulfurous acid production by hydration method. The production process is initiated by the oxidation of sulfur atoms obtained from coal, which results in the formation of sulfur dioxide. The process is further carried out by reacting sulfur dioxide with water and leads to the production of sulfurous acid as the final product.

Major Producers of Sulfurous Acid

  • BEANTOWN CHEMICAL
  • KANTO CHEMICAL CO.,INC.
  • Kakdiya Chemicals 

Feedstocks for Sulfurous Acid

Sulfurous acid is an acidic chemical that is prepared by using sulfur dioxide and water as its major feedstock. The procurement of sulfurous acid is directly influenced by factors such as the availability of its raw materials (including coal and oxygen for sulfur dioxide production), demand observed in different market sectors (including pharmaceutical, agrochemical, food, and beverages industries), logistics, and transportation activities, etc. Additionally, other factors such as the stability in the supply chain, production cost of sulfurous acid along with its feedstock (including sulfur dioxide), market prices, trading activities, governmental policies, and economic conditions have a direct impact on its procurement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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