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Vinyl Toluene Production Cost Breakup by Dehydrogenation Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of vinyl toluene production by dehydrogenation reaction. The preparation of vinyl toluene is initiated with the dehydrogenation of ethyl-toluene (specifically para-or meta-ethyl toluene) in the presence of a metal catalyst. In this reaction zinc oxide is used as a catalyst and catalyzes the reaction, and results in the production of vinyl toluene as the end product.

Top Producers of Vinyl Toluene

  • Wacker
  • Dow
  • GFS Chemicals
  • Deltech Corporation
  • BASF

Feedstock for Vinyl Toluene

Vinyl toluene is a monomer variety developed by using ethyl toluene as the primary feedstock. The procurement of vinyl toluene is governed by several crucial factors. Some of the prime factors include the availability of its feedstocks (including ethylene and benzene for ethyl toluene production, which is used to prepare vinyl toluene monomer), demand from its downstream industries (including coating, adhesives, polymers, rubber, and resin industries), logistics, and production cost, etc. Moreover, other factors, including the stability of its supply chain, transportation, financial conditions, trade, and governmental policies, have a prominent impact on its procurement process.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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