Production Cost Report | Healthcare

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Zinc Gluconate Production Cost Breakup By Neutralization Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report entails the detailed cost evaluation of zinc gluconate production by neutralization reaction. The preparation process begins with the chemical reaction of zinc carbonate with gluconic acid. The reaction between the two compounds results in the neutralization of gluconic acid and produces a zinc salt, which is then filtered, concentrated, crystallized and dried to produce zinc gluconate as the final product.

Top Producers of Zinc Gluconate

  • Ferro chem Industries
  • Jost Chemical
  • Tomita Pharmaceutical
  • Fuqiang Food Chemical
  • Global Calcium

Feedstocks for Zinc Gluconate

Zinc gluconate is a zinc salt of gluconic acid prepared by using zinc carbonate with gluconic acid as its primary feedstocks. The procurement of zinc gluconate is largely dependent upon several factors, such as the availability and production cost of its raw materials (including zinc sulfate and sodium carbonate, used for zinc carbonate production, as well as glucose for gluconic acid production), transportation and trading activities, etc. Moreover, other factors such as the variations in its market prices, stability in its supply chain, logistics, demand observed in various market sectors (including agrochemical, pharmaceutical, food, and cosmetics industries), and economic conditions etc., determine its procurement process in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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