Bone Phosphate of Lime Production via Calcination

This report presents a detailed cost analysis of BPL production from phosphate rock, phosphoric acid, and soda ash using the calcination process. In this process, phosphate rock is first mixed with soda ash, which is then grinded and palletized. Then, phosphoric acid is added to the processed mixture, which is finally sent to a rotary kiln, thus, resulting in the formation of BPL.

The project economic analysis provided in the report discusses a Germany-based plant:

• Manufacturing Process
  • Process Flow
  • Material Flow
  • Material Balance
• Raw Material and Product's Specifications
  • Raw Material Consumption
  • Product and Co-Product Generation
  • Capital Investment
• Land and Site Cost
  • Offsites/Civil Works
  • Equipment Cost
  • Auxiliary Equipment Cost
  • Contingency
  • Engineering and Consulting Charges
  • Working Capital
• Variable Cost
  • Raw Material
  • Utilities
• Fixed Cost
  • Labor Requirement & Wages
  • Overhead Expenses
  • Maintenance Charges
• Financing Costs
  • Interest on Working Capital
  • Interest on Loans
• Depreciation Charges
• General Sales and Admin Costs
• Production Cost Summary