Calcined Zeolite Production via Gel Preparation, Crystallisation, Separation, Drying and Calcination
Production Cost Report | Chemicals
Calcined Zeolite Production Cost Breakup via Gel Preparation, Crystallisation, Separation, Drying and Calcination
Details: Germany - based plant Q1 2024 | From $ USD
This report provides an exhaustive cost evaluation of the production of calcined zeolite via gel preparation, crystallisation, separation, drying and calcination. The process starts with mixing silica and alumina sources with an organic structure directing agent, water and inorganic minerals, thus resulting in gel formation led by crystallisation using hydrothermal conditions. The zeolite crystals then undergo agglomeration if required, followed by separating liquid and solid components and washing off the crystals to remove the excess of OSDA and other by-products, after which the resulting filtered zeolite is dried and calcined at higher temperatures to give the zeolite powder finally. The thus-formed zeolite powder can undergo an ion exchange step followed by solid/liquid separation, washing, drying and calcination to obtain an active zeolite catalyst.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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