Udeesha Tomar
AVP - Strategy and Solutions
Leading procurement research solutions across chemicals, materials, and food & beverages, with expertise in price forecasting and market analytics.
DOP (Dioctyl Phthalate) Production from Phthalic Anhydride and Isooctyl Alcohol
DOP (Dioctyl Phthalate) Production Cost Breakup from Phthalic Anhydride and Isooctyl Alcohol
The study offers a detailed cost analysis of DOP (Dioctyl Phthalate) Production from Phthalic Anhydride and Isooctyl Alcohol. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Last Updated: January, 2025
Written ByUdeesha Tomar
This report proffers a comprehensive cost evaluation of DOP or Dioctyl phthalate production from phthalic anhydride and isooctyl alcohol. The process involves the reaction of Phthalic Anhydride with Isooctyl Alcohol in the presence of catalysts such as titanate at 190 to minus 235 degrees Celsius, followed by cooling with alcohol at 95 to 100 °C. The reaction completion is followed by neutralizing the catalyst and the unreacted phthalic anhydride with an alkaline solution, led by washing the product formed after layering with water to collect alcohol. The obtained DOP is decolorized using an active carbon followed by filtration using a filter press to give pure Dioctyl phthalate or DOP finally.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
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- Executive Summary
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- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
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- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
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