Udeesha Tomar
AVP - Strategy and Solutions
Leading procurement research solutions across chemicals, materials, and food & beverages, with expertise in price forecasting and market analytics.
Soda Ash Production from Leblanc process
Soda Ash Production Cost Breakup from Leblanc process
In this process, sulfuric acid is used to treat NaCl to create salt cake (sodium sulfate).
Last Updated: January, 2025
Written ByUdeesha Tomar
This report entails a detailed cost evaluation of Soda Ash production via Leblanc Process. In this process, sulfuric acid is used to treat salt to create salt cake (sodium sulfate). After that, it is burned with coal, limestone(CaCO3), or chalk to create black ash, which consists primarily of calcium sulfide and sodium carbonate. Further, the sodium carbonate is dissolved in water and crystallized.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
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- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
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- Delivery Format
- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
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