Sodium Hydrosulfite Production From Zinc Dust Waste
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report provides an extensive cost evaluation of sodium hydrosulfite production from zinc dust waste. The preparation of sodium hydrosulfite is initiated by the chemical reaction between zinc dust and aqueous solution of sulfur dioxide. The reaction results in the production of zinc dithionate which is further reacted with sodium hydroxide and leads to the formation of sodium hydrosulfite or sodium dithionite as the final product and zinc oxide as the byproduct.
Top Producers of Sodium Hydrosulfite
- BASF
- Jiacheng Chemical
- Jiangxi Hengye Chemical
- CNSG
- Zhongcheng Chemical
Feedstock for Sodium Hydrosulfite
Sodium hydrosulfite is a chemical compound prepared by using sulfur dioxide, and sodium hydroxide, zinc dust or sodium amalgam as its major feedstock. The procurement of sodium hydrosulfite is governed by some factors, including the availability of its raw materials (including zinc metal, for zinc dust along with other raw materials such as sodium chloride for sodium amalgam production etc.), the processing and production cost of sodium hydrosulfite, along with the variations in its market prices, etc. Additionally, other prominent factors such as the demand for sodium hydrosulfite in different market sectors (including textile, food, paper, and pulp industries), the stability in its supply chain, logistics, trade, and transportation activities, the socioeconomic condition, and governmental policies significantly influences its procurement in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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