Sulfuric Acid Production from Tail Gas Using H2O2 Abatement

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Analysis Basis : Germany

Period of Analysis : Q3 2019

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This report presents an up-to-date, detailed cost analysis of sulphuric acid production via tail gas purification using hydrogen peroxide abatement. Sulphur dioxide can be oxidized to sulphuric acid by a process that involves contacting the SO2 with an aqueous scrubbing solution of sulphuric acid containing hydrogen peroxide in a gas-liquid contacting device in which the liquid scrubbing phase is made the continuous phase during the actual contacting. In this process the acid concentration of the scrubbing solution can be as high as 99 percent + by weight H2SO4. The process is useful in the abatement of sulphur dioxide from waste gases created during the manufacture of sulphuric acid and also for abating SO2 from other stack gases, thus alleviating pollution problems. Further, since the hydrogen peroxide oxidize the sulphur dioxide to H2SO4.


The project economic analysis provided in the report discusses a Germany-based plant and encorporates:


  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product/s Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary

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Capital Investment Details

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This report presents an analysis of capital and operating costs of a -based industrial plant. For those interested in economic assessments considering other plant locations, Procurement Resource offers optional analyses that complement this report.