Udeesha Tomar
AVP - Strategy and Solutions
Leading procurement research solutions across chemicals, materials, and food & beverages, with expertise in price forecasting and market analytics.
Toluene Diisocyanate Production from Toluene via Phosgenation
Toluene Diisocyanate Production Cost Breakup from Toluene via Phosgenation
This report shows the economics of a liquid-phase phosgenation process for TDI production. Nitration of toluene using nitric acid to produce dinitrotoluene takes place before the catalytic hydrogenation is done to produce toluene diamine (TDA).
Last Updated: January, 2025
Written ByUdeesha Tomar
This report shows the economics of a liquid-phase phosgenation process for TDI production. Nitration of toluene using nitric acid to produce dinitrotoluene takes place before the catalytic hydrogenation is done to produce toluene diamine (TDA). Followed by this, TDA is dissolved in an inert solvent and reacted with phosgene to produce a crude TDI solution. On this crude TDI solution, fractionation is done to eliminate any unreacted phosgene, solvent, and hydrogen chloride before being distilled under vacuum.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
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- Executive Summary
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- Executive Summary
- Key Process Information
- Variable Cost Breakdown
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- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
- Executive Summary
- Key Process Information
- Variable Cost Breakdown
- Conversion Cost Analysis
- Capital Investment Analysis
- Land and Site Cost Details
- Construction Cost Breakdown
- Equipment Cost Breakdown
- Techno-Economic Parameters
- Delivery Format
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