Toluenediamine Production from Toluene

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Analysis Basis : Germany

Period of Analysis : Q3 2019

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This study presents the cost analysis of Toluenediamine (TDA) production from toluene via dinitrotoluene (DNT). Hydrogenation of DNT is done in a continuous well stirred tank reactor, with the aid of a catalyst. The obtained TDA-water mixture acts as a solvent in this process. Once the filtration is done and catalyst is received, the water produced as by-product is distilled off, followed by the removal of the ortho isomers (OTD), which can either be sold or incinerated. The bottom stream is called MTD and it contains an 80/20 mixture of 2,4- and 2,6-TDA.

 

The project economic analysis provided in the report discusses a Germany-based plant and encorporates:

 

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product/s Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary

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