Vinyl Chloride Production from Ethane and Chlorine

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Analysis Basis : Germany

Period of Analysis : Q1 2021

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This study reviews the costs associated with Vinyl Chloride production directly from ethane and chlorin. Ethane is introduced into an autothermic (self-sustaining) cracking zone together with controlled proportions of chlorine and oxygen. The reaction mixture, containing predominantly ethylene and hydrogen chloride, is quenched with a volatile liquid. The quenched mixture is passed, together with oxygen, into a catalytically activated oxyhydrochlorination zone to convert the ethylene, hydrogen chloride and oxygen to ethylene dichloride. The produced ethylene dichloride is passed to a second cracking zone for conversion to vinyl chloride product and hydrogen chloride.

 

The project economic analysis provided in the report discusses a Germany-based plant and encorporates:

 

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product/s Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary

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