Acid Orange 12 Production Cost Reports

The report provides a detailed analysis essential for establishing an Acid Orange 12 production plant. It encompasses all critical aspects necessary for Acid Orange 12 production, including the cost of Acid Orange 12 production, Acid Orange 12 plant cost, Acid Orange 12 production costs, and the overall Acid Orange 12 production plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Acid Orange 12 production plant. These encompass production processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Acid Orange 12 or Crocein Orange G is a water-soluble synthetic dye that finds industrial applications, primarily in the textile industry. It is widely used as a dye for dyeing wool, silk, and polyamide fibers due to its bright color and excellent leveling properties. It also finds its application as a component in the direct printing of fabrics, offering vibrant and consistent coloration. It is also utilized as a coloring agent in the production of colored paper. It is also used in leather tanning processes to impart orange shades on various leather products. It is often used as a biological stain in various laboratories.

The market for Acid Orange 12 is mainly led by its demand as a coloring agent in various applications, including textile coloring and leather tanning. Its utilization as a dye for coloring textiles like nylon fabrics, wool, and silk largely contributes to its demand in the textile industry. Its application as a colorant used for direct printing on fabrics to achieve a vibrant colored fabric further enhances its demand in the textile and printing industries. Its involvement as a coloring agent in production colored paper and leather products also boosts its demand in the paper and leather industries. Its usage in biological dyeing and studies related to dye degradation processes also fuels its demand in the research and biotechnology industries.

The demand for Acid Orange 12 is driven by the needs of the textile, paper, and other industries that use dyes. Trends in fashion and consumer preferences significantly affect the demand and procurement strategies for Acid Orange 12. Restrictions on the use of certain chemicals due to their environmental or health risks can further affect the production and use of Acid Orange 12. Thus, compliance with such regulations increases costs and greatly affects industrial Acid Orange 12 procurement.

Raw Material for Acid Orange 12 Production

According to the Acid Orange 12 production plant project report, the major raw materials for Acid Orange 12 production include Sodium Sulfanilate-Sodium Nitrite-Beta Naphthol.

Production Process of Acid Orange 12

The extensive Acid Orange 12 production cost report consists of the following industrial production process:

• Production via Diazotization: This method of producing Acid Orange 12 involves large-scale diazotization and coupling reactions. The process begins with the diazotization of sodium sulfanilate in the presence of hydrochloric acid and sodium nitrite at controlled low temperatures (around 5 degree Celsius) and a pH of 1-1.5. Further, the resulting diazo solution is used in a coupling reaction with beta-naphthol at a low temperature and an alkaline pH of 8-8.5 to ensure high yield and quality. The dye slurry obtained is filtered using plate filtration, dried in an oven, and then pulverized into a fine powder to obtain Acid Orange 12 as the final product. Finally, it is mixed with additives like sodium sulfate for stabilization before packaging. Automated systems are used to optimize temperature, pH, and reaction time.

Acid Orange 12 is also known as Sodium 6-hydroxy-5-(phenylazo)-2-naphthalenesulfonate. It exhibits unique physical and chemical properties. It has a molecular formula of C16H11N2NaO4S and a molecular weight of 350.324 g/mol. It appears as an orange powder or solid with a density of 1.59 g/cm³. The boiling point of the compound is 83 degree Celsius, and its melting point is -114.1 degree Celsius. It is soluble in water due to its sulfonate group, which enhances ionic interactions. The compound has a logP value of 4.94570, and its flash point is 16.66 degree Celsius. It is commonly used as a dye in various applications, including textiles and food coloring, known under different names such as Ponceau 4G or C.I. Food Orange 1.