Antistatic Fiber Production By Mixing Carbon Black with Inherently Conductive Polymers or ICPs
Production Cost Report | Machinery, Electronics and Durables
Antistatic Fiber Production Cost Breakup By Mixing Carbon Black with Inherently Conductive Polymers or ICPs
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers the thorough economics of antistatic fiber production by the mixing carbon black with inherently conductive polymers or ICPs. It is a complex process that begins with the combination of inherently conductive polymer varieties, such as polyaniline with carbon black, that acts as the electrically conductive additive for the production of antistatic fiber. The mixing of both compounds, i.e., carbon black with a mixture of ICPs, produces an antistatic polymer variety that undergoes a spinning process to produce antistatic fiber as the final product.
Major Producers of Antistatic Fiber
- Achilles Corporation
- Toyobo Co.Ltd.
- Mitsubishi Polyester Film Group
- Toray Plastics, Inc.
- Wiman Corporation
Feedstocks for Antistatic Fiber
Antistatic fiber is produced using carbon black and ICPs such as polyaniline as its primary raw materials. Variations in the market prices of the primary feedstocks can potentially influence the overall procurement of antistatic fiber. Moreover, other market factors such as availability of feedstocks, supply, demand from downstream industries, production cost of upstream industries, trade policies, government policies, and logistics stand as vital components in determining the procurement of antistatic fiber in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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