Diazinon Manufacturing Plant Project Report 2025: Market by Region, Market by Application, Key Players, Pre-feasibility, Capital Investment Costs, Production Cost Analysis, Expenditure Projections, Return on Investment (ROI), Economic Feasibility, CAPEX, OPEX, Plant Machinery Cost

Diazinon Manufacturing Plant Project Report 2025: Cost Analysis, ROI, and Feasibility Insights

Diazinon Manufacturing Plant Project Report by Procurement Resource thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down Diazinon plant capital cost around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall Diazinon manufacturing plant cost and the cash cost of manufacturing.

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Diazinon is an organophosphate insecticide and acaricide that is used to control a wide range of pest insects and mites in various settings. It finds widespread use in agriculture, veterinary medicine, and domestic pest control.
 

Industrial Applications of Diazinon

Diazinon is used across different industrial sectors, which is driven by its effectiveness as an insecticide and acaricide.

• Agriculture:
  • Pest Control: It is used to control a variety of pest insects in soil, on ornamental plants, and on fruit and vegetable field crops. It is effective against pests such as aphids, mites, cutworms, and various flies.
  • Soil and Seed Treatment: It is employed for controlling soil-dwelling pests and for treating seeds to protect young plants from early infestations.
• Veterinary Medicine:
  • Parasite Control: It is used in formulations for the control of external parasites (like fleas, ticks, lice) in livestock (cattle, sheep) and pets.
• Non-Crop Pest Control: It is used in certain specialised applications for pest management in non-crop areas like golf courses and turf.
   

Top 5 Industrial Manufacturers of Diazinon

The global Diazinon market is served by a range of agrochemical manufacturers, particularly those specialising in organophosphate insecticides.

• Gujarat Chemicals
• Sigma-Aldrich
• Daga Global Chemicals Co., Ltd.
• Hebei Chuanghai Biotechnology Co., Ltd.
• Hebei Zhuanglai Chemical Trading Co Ltd.
   

Feedstock for Diazinon

The manufacturing of diazinon is influenced by the availability, pricing, and secure industrial procurement of its primary raw materials.

• Mepyramine: Mepyramine (N, N-dimethyl-N'-(2-pyridyl)-N'-(p-methoxybenzyl)ethylenediamine) is a complex organic intermediate that is synthesised through multi-step reactions involving pyridine derivatives, amines, and methoxybenzene derivatives. Its production involves various organic synthesis steps, often using petrochemical feedstocks. The cost and availability of Mepyramine are influenced by the prices of its complex chemical precursors and the efficiency of its multi-step synthesis. Its role as a dedicated intermediate for Diazinon production means its market dynamics are directly tied to Diazinon demand.
• Phosphorus Oxychloride: It is produced by the oxidation of phosphorus trichloride with oxygen or by reacting with phosphorus pentoxide and chlorine. Elemental phosphorus is obtained from phosphate rock. The price of phosphorus oxychloride is influenced by the cost and availability of phosphate rock (a mined commodity) and chlorine (from the chlor-alkali process, linked to electricity costs). Its highly corrosive and fuming nature requires specialised handling, storage, and transfer equipment, adding to industrial procurement complexities and overall manufacturing expenses.
• Chlorinating Agents (like Elemental Chlorine, Sodium Hypochlorite, Sulfuryl Chloride): Elemental chlorine is obtained from the chlor-alkali process. Sodium hypochlorite (NaClO) is from chlorine and NaOH. Sulfuryl chloride (SO2Cl2) is from sulfur dioxide and chlorine. The cost of these agents is tied to electricity prices (for chlor-alkali) and the overall demand for chlorine and its derivatives. Chlorine is a hazardous material requiring strict safety measures in its industrial procurement.
   

Market Drivers for Diazinon

The market for diazinon is driven by its continued demand in agricultural pest management and veterinary applications.

• Rising Global Food Demand & Agricultural Productivity: The growth of the global population necessitates increased food production and intensified agricultural practices. Its usage as an effective organophosphate insecticide contributes to maximising crop yields and quality by controlling a wide range of soil, ornamental, fruit, and vegetable pests.
• Expanding Veterinary Medicine Market: The growing global livestock and pet industries drive demand for effective parasiticides, which boosts demand.
• Cost-Effectiveness in Pest Control: It is a relatively cost-effective solution for broad-spectrum pest control in specific agricultural and veterinary applications compared to some newer, more expensive alternatives. Its efficacy makes it a preferred choice for many farmers and livestock owners.
• Regional Market Drivers:
  • Asia-Pacific: This region leads its global market because of its agricultural utilisation and the increasing requirements for effective pest management. The region's focus on maximising crop yields to feed large populations and growing animal husbandry sectors fuels its market.
  • North America & Europe: These regions experience relatively slower growth because of strict environment-related regulations and an emerging interest in organic and sustainable farming practices. But its demand for certain specialised applications, like non-crop pest control or specific veterinary uses where alternatives are limited, continues to exist.
     

Capital Expenditure (CAPEX) for a Diazinon Manufacturing Facility

Establishing a Diazinon manufacturing plant involves substantial capital expenditure, primarily driven by the complex multi-step synthesis, the handling of highly toxic and corrosive raw materials and intermediates, and the need for stringent safety and environmental control systems. This initial investment directly impacts the overall diazinon plant capital cost.

• Upstream Intermediate Production (Mepyramine Synthesis - if integrated):
  • Multi-Stage Organic Synthesis Reactors: Investment in a series of agitated, jacketed reactors (e.g., stainless steel, glass-lined) for multi-step organic synthesis of Mepyramine from simpler precursors. These require precise temperature, pressure, and pH control.
  • Purification Units for Mepyramine: Distillation columns, crystallizers, and filtration units for purifying the Mepyramine intermediate.
• Diazinon Synthesis Section:
  • Reaction Vessels: Primary investment in robust, agitated reactors, typically constructed from specialised corrosion-resistant materials (e.g., glass-lined steel or Hastelloy) capable of handling phosphorus oxychloride, various chlorinating agents, and potentially acidic by-products. These reactors require precise temperature control (heating/cooling systems) to manage exothermic reactions and maintain optimal conditions (e.g., controlled temperature and pH) for high yields.
  • Phosphorus Oxychloride (POCl3) Storage & Feeding: Highly specialised, sealed, and corrosion-resistant storage tanks for liquid POCl3, with inert gas blanketing and precision metering pumps for controlled, safe addition. Includes extensive safety interlocks.
  • Chlorinating Agent Storage & Feeding: For elemental chlorine, high-pressure, low-temperature storage tanks, vaporisers, and corrosion-resistant piping with extensive safety interlocks. For other liquid chlorinating agents, specialised storage and dosing pumps.
• Product Separation & Purification:
  • Quenching/Neutralisation Section: Vessels for cooling and neutralising the reaction mixture post-reaction, often involving water washes or alkaline solutions to remove acidic by-products (e.g., HCl) and unreacted reagents.
  • Liquid-Liquid Separators/Decanters: For efficiently separating the organic Diazinon layer from aqueous phases after washing steps.
  • Distillation Columns: Vacuum distillation columns are crucial for purifying Diazinon from unreacted raw materials, solvents (if any), and by-products. This requires efficient condensers and reboilers designed for vacuum operation.
  • Crystallisation/Filtration (if solid product): If Diazinon is isolated as a solid, specialised crystallizers (e.g., cooling crystallizers) and industrial filter presses or centrifuges for solid-liquid separation.
  • Drying Equipment: Vacuum dryers or fluid bed dryers for gently removing residual solvent and moisture from the purified Diazinon.
• Solvent Recovery & Recycling Systems:
  • If organic solvents are used in any step (e.g., for Mepyramine synthesis or Diazinon purification), an extensive system for their recovery and recycling (including distillation columns, condensers, and storage tanks) is vital to minimise solvent losses and reduce overall manufacturing expenses.
• Off-Gas Treatment & Scrubber Systems:
  • Critical for environmental compliance and safety. This involves robust, multi-stage wet scrubbers (e.g., caustic scrubbers for acidic gases like HCl, SOx, P-containing fumes; water/acid scrubbers for volatile organic compounds like unreacted Mepyramine precursors or solvents) to capture and neutralise hazardous gaseous emissions.
• Pumps & Piping Networks:
  • Extensive networks of robust, chemical-resistant pumps (e.g., magnetically driven pumps, diaphragm pumps) and piping (e.g., glass-lined, PTFE-lined, Hastelloy) suitable for safely transferring highly corrosive, toxic, and reactive chemicals throughout the multi-step process.
• Product Storage & Packaging:
  • Sealed, climate-controlled storage tanks or containers for purified Diazinon, designed to prevent degradation and manage potential hazards. Automated packaging lines for filling into drums or specialised containers.
• Utilities & Support Infrastructure:
  • High-capacity steam generation (boilers) for heating reactors and distillation reboilers. Robust cooling water systems (with chillers/cooling towers) for condensation and process cooling. Compressed air systems and nitrogen generation/storage for inerting atmospheres. Reliable electrical power distribution and backup systems are essential for continuous, safe operation.
• Instrumentation & Process Control:
  • A sophisticated Distributed Control System (DCS) or advanced PLC system with Human-Machine Interface (HMI) for automated monitoring and precise control of all critical process parameters (temperature, pressure, pH, reactant flow rates, reaction time, distillation profiles). Includes numerous corrosion-resistant sensors and online analysers (e.g., GC for purity).
• Safety & Emergency Systems:
  • Comprehensive multi-point leak detection systems (for POCl3, chlorine, solvents), emergency shutdown (ESD) systems, fire detection and suppression systems, emergency showers/eyewash stations, and extensive personal protective equipment (PPE) for all personnel, including specialised chemical suits and respiratory protection. Secondary containment for all liquid chemical storage.
• Laboratory & Quality Control Equipment:
  • A fully equipped analytical laboratory with advanced instruments such as High-Performance Liquid Chromatography (HPLC) for precise purity and impurity analysis, Gas Chromatography (GC) for residual solvents, titration equipment for active ingredient content, Karl Fischer titrators for moisture, and specific tests for stability.
• Civil Works & Buildings:
  • Costs associated with land acquisition, site preparation, foundations, and construction of specialised multi-reactor buildings, distillation units, purification sections, raw material storage facilities, product warehousing, administrative offices, and utility buildings.
     

Operational Expenditures (OPEX) for a Diazinon Manufacturing Facility

The ongoing costs of running a Diazinon production facility are meticulously managed through operational expenditures. These manufacturing expenses are crucial for assessing profitability and determining the cost per metric ton (USD/MT) of the final product. OPEX comprises both variable and fixed cost elements:

• Raw Material Costs (Highly Variable): This is typically the largest component. It includes the purchase price of Mepyramine, phosphorus oxychloride (POCl3), and chlorinating agents (e.g., chlorine). Fluctuations in the global markets for petrochemicals (for Mepyramine precursors), phosphate rock (for phosphorus), and electricity/chlorine (for chlorinating agents) directly and significantly impact this cost component. Efficient raw material utilisation and process yield optimisation are critical for controlling the should cost of production.
• Utilities Costs (Variable): Significant variable costs include electricity consumption for agitation, pumps, distillation columns (reboilers, vacuum systems), and control systems. Energy for heating (e.g., reaction, distillation) and cooling (e.g., reaction temperature control, condensation) also contribute substantially. The energy demand for distillation and maintaining precise temperature profiles is notable.
• Labour Costs (Semi-Variable): Wages, salaries, and benefits for the entire plant workforce, including highly trained process operators (often working in shifts), chemical engineers, maintenance technicians, and specialised quality control personnel. Due to the complex multi-step synthesis, handling of highly toxic, corrosive, and reactive materials, and the need for stringent safety protocols, specialised training and adherence to strict safety protocols contribute to higher labour costs.
• Maintenance & Repair Costs (Fixed/Semi-Variable): Ongoing expenses for routine preventative and predictive maintenance programs, calibration of sophisticated instruments, and proactive replacement of consumable parts (e.g., pump seals, valve packings, reactor linings, column packing). Maintaining equipment exposed to highly corrosive chemicals (e.g., POCl3, chlorine, HCl) and handling toxic intermediates can lead to higher repair and replacement costs over time.
• Catalyst & Chemical Consumables (Variable): Costs for make-up catalysts (e.g., copper-based catalyst), pH adjustment chemicals (acids/bases), water treatment chemicals, and specialised laboratory reagents and supplies for ongoing process and quality control.
• Waste Treatment & Disposal Costs (Variable): These are often very significant expenses due to the generation of various hazardous liquid wastes (e.g., aqueous streams containing salts, organic residues), gaseous emissions (e.g., unreacted chlorine, HCl, volatile organic compounds, phosphorus-containing fumes), and potentially solid hazardous wastes. Compliance with stringent environmental regulations for treating and safely disposing of these wastes (e.g., multi-stage air scrubbers, advanced wastewater treatment, hazardous waste disposal) requires substantial ongoing expense and can be a major operational challenge, directly impacting manufacturing expenses.
• Depreciation & Amortisation (Fixed): These are non-cash expenses that systematically allocate the initial capital investment (CAPEX) over the estimated useful life of the plant's assets. While not a direct cash outflow, it's a critical accounting expense that impacts the total production cost and profitability for economic feasibility analysis.
• Quality Control Costs (Fixed/Semi-Variable): Expenses for the reagents, consumables, and labour involved in extensive analytical testing to ensure the high purity and active ingredient concentration of the final Diazinon product. This is vital for its acceptance in demanding agricultural and veterinary applications and for meeting regulatory standards.
• Administrative & Overhead (Fixed): General business expenses, including plant administration salaries, comprehensive insurance premiums (often higher due to hazardous materials and processes), property taxes, and ongoing regulatory compliance fees specific to agrochemical manufacturing.
• Interest on Working Capital (Variable): The cost of financing the day-to-day operations, including managing raw material inventory and in-process materials, impacts the overall cost model.

Careful monitoring and optimisation of these fixed and variable costs are crucial for minimising the cost per metric ton (USD/MT) and ensuring the overall economic feasibility and long-term competitiveness of Diazinon manufacturing.
 

Manufacturing Process

This report comprises a thorough value chain evaluation for Diazinon manufacturing and consists of an in-depth production cost analysis revolving around industrial Diazinon manufacturing.
 

Production from Mepyramine, Phosphorus Oxychloride, and Chlorinating Agents:

• The industrial production of Diazinon starts with the preparation of intermediate containing a pyrimidine ring, such as mepyramine. This intermediate is reacted with phosphorus oxychloride and various chlorinating agents under controlled temperature and pH to introduce phosphorus and chlorine into the molecule. After that, reactions take place with other chemicals to complete the Diazinon structure, including thionation and reactions with organophosphorus compounds. The crude product is then purified, often by crystallisation or distillation, to produce pure Diazinon as the final product.
   

Properties of Diazinon

Diazinon is an organophosphate insecticide and acaricide that appears as a pale to dark brown liquid with a faint odour. Following are its properties that make it useful in different applications.
 

Physical Properties

• Molecular Formula: C12H21N2O3PS
• Molar Mass: 304.35 g/mol
• Melting Point: Liquid at room temp; solidifies below –20  degree Celsius; decomposes >120  degree Celsius
• Boiling Point: ~306  degree Celsius (decomposes before boiling at 1 atm; distilled under vacuum)
• Density: ~1.117–1.12 g/cm³.
• Flash Point: ~104.4  degree Celsius (closed cup); combustible
• Appearance: Colourless to brown liquid (pure vs. technical grade)
• Odour: Faint, chemical or sulfury
• Solubility:
  • Water: Very low
  • Organic Solvents: Very soluble (alcohol, benzene, chloroform, petroleum ether, xylene)
     

Chemical Properties

• pH Stability:
  • Stable at pH 6–8
  • Hydrolyses slowly in water
  • Rapidly degrades in acidic (<3.1) or strongly basic (>10.4) conditions
• Reactivity:
  • Inhibits cholinesterase (neurotoxin)
  • Forms phosphine gas with reducing agents
  • Incompatible with acids, bases, oxidisers, copper compounds
• Decomposition:
  • Above 120 degree Celsius: emits toxic nitrogen, sulfur, and phosphorus oxides
• Stability: Sensitive to moisture
• Classification: Organophosphate insecticide
• Toxicity:
  • High for insects
  • Moderate for mammals (dermal, inhalation, ingestion)
     

Diazinon Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this Diazinon manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to Diazinon manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for Diazinon and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the Diazinon manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for Diazinon.
 

Key Insights and Report Highlights

Key Questions Covered in our Diazinon Manufacturing Plant Report

• How can the cost of producing Diazinon be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What is the estimated Diazinon manufacturing plant cost?
• What are the initial investment and capital expenditure requirements for setting up a Diazinon manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of Diazinon, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of Diazinon manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for Diazinon, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for Diazinon manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in Diazinon manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for Diazinon manufacturing?