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Aluminium Slug Production from Smelting, Rolling, Stamping, Annealing, and Surface Finishing
- Report Summary
- Optional Analyses & Support
This report provides the cost structure of aluminium slug by smelting, rolling, stamping, annealing, and surface finishing process. The process involves the melting of raw aluminium inside furnaces. The melt is first stripped in strip casting wheel, rolled in hot roll mill, and cold rolled in cold roll mill to achieve the desired thickness. The coil is then punched into the desired size. Thermal treatment is done on the punched slugs to help it attain strength, ductility, and soft temper, and to remove the lubricant used during the punching process. Lastly, the slugs are provided a rough texture through tumbling or shot-blasting methods.
The project economic analysis provided in the report discusses a Germany-based plant and encorporates:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product/s Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Optional Analyses & Support
Additional Analyses and support that complement your report- Just click on the checkboxes below and add them to your shopping cart. Click on the icons for descriptions and samples.
Capital Investment Details
Get a more detailed perspective on the Plant Construction Cost and understand the impact of direct construction costs and indirect construction costs.
- The analysis presents the plant construction cost divided in direct costs, indirect costs and contingency.
- Direct costs broken down into bare equipment, equipment setting, piping civil, steel, instrumentation & control, electrical, insulation, and painting.
- Indirect costs are divided in engineering & procurement, construction material, development charges & indirects, general & administrative overheads and contract fee.
Analysis depicting how the economics of the process is impacted by the plant scale. This study considers alternative capacities and present, for each scenario, the following figures:
- Plant cost, broken down into process units (ISBL), process contingency, site infrastructure (OSBL) and project contingency.
- Working capital and additional capital requirements
- Variable and fixed operating costs, as well as depreciation
- Report presenting a percentage breakdown of the investment necessary to the erection of the process unit (also known as inside battery limits, ISBL), per functional unit included in the process. Each functional unit is a significant step in the process (i.e., distillation, reaction, evaporation).
Production Cost Details
- Detailed assessment of utilities consumption, presented per utility (e.g., steam, process water, electricity.)
- Utility consumption rates per unit of product manufactured.
- Share of each utility in the total utility costs.
Economics for Another Plant Location
- This supplemental analysis provides capital and production costs related to the process examined in a selected country (e.g. the United States, China, Germany, Saudi Arabia, Singapore, Japan and Brazil.)
- It reproduces the whole economic analysis of the main report (Capital Cost, Operating Costs, Product Value and Process Economics Summary) for the selected country.
- Know the production cost for another country with the same level of detail of the main report.
Dynamic Cost Model
- A dynamic spreadsheet, having the detailed mass and process flow, capital investment details, utilities breakdown per equipment that enables to view and edit the parameters and key assumptions of the production cost process.
- Enables you to change the plant capacity and country to see the impact on process economics.
Support
- Clear questions with the experts who wrote this report.
- All responses are provided exclusively via Email.
- All inquiries are provided by Procurement Resource Support Team in 3 business days.
- The support is available for 14 days after report delivery.
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