Production Cost Report | Packaging

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Biaxially Oriented Polyethylene Terephthalate Film (BOPET Film) Production Cost Breakup by Biaxial Orientation Method

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of biaxially oriented terephthalate film or BOPET film production by biaxial orientation. It is a multi-staged process consisting of three different steps. The process begins by processing polyethylene terephthalate resin and melting it to gain molten PET. The molten pet resin is then extruded through a narrow-slit die, forming a thin layer of plastic material with slight thickness. The plastic material obtained after extrusion is then stretched biaxially in transverse directions under controlled temperature to maintain its stretchability and then processed under the heat-setting method. Once the material or film is set, passing through the heat-setting process results in the production of BOPET films as the final product.

Top Producers for Biaxially Oriented Polyethylene Terephthalate Film (BOPET Film)

  • JBF
  • Jindal
  • DuPont Teijin Films
  • SKC Films
  • Mitsubishi

Feedstock For Biaxially Oriented Polyethylene Terephthalate Film (BOPET Film)

Biaxially Oriented Polyethylene Terephthalate film or BOPET film is developed through the biaxial orientation of polyethylene terephthalate resin. Polyethylene terephthalate or BOPET resin is chiefly used as the feedstock of BOPET films. The procurement of BOPET is mainly determined by factors including the production of its feedstocks (including ethylene glycol and terephthalic acid for PET production), supply chain stability, the demand for PET in the downstream industries, transportation, and logistics, along with sustainability and environmental concerns, etc. Other factors, including governmental and trade policies, have an impact on the overall market dynamics for BOPET on a large scale, as well. Fluctuations observed in the market dynamics of the feedstocks for BOPET films can directly influence the procurement of BOPET films in the global market.

Our report consists of an extensive and comprehensive analysis of the polyethylene terephthalate film industry tailored as per your requirement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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