1,3-Butadiene Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an 1,3-butadiene manufacturing plant. It encompasses all critical aspects necessary for 1,3-butadiene production, including the cost of 1,3-butadiene production, 1,3-butadiene plant cost, 1,3-butadiene production costs, and the overall 1,3-butadiene manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an 1,3-butadiene production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
1,3-butadiene, with the chemical formula C4H6, is a simple conjugated diene and a synthetic gas made by petroleum processing. 1,3-Butadiene finds its main application in producing synthetic rubber as a monomer. It is also used as a monomer to make several kinds of polymers and copolymers and for producing industrial chemicals as a chemical intermediate which furthers the market's growth.
It also finds use in making plastics like acrylics and is found in gasoline in small amounts. Also, it is used in the production of Styrene-butadiene latex (SB latex) which is used for making paper coatings and products that have properties like high gloss, brightness, and opacity; Moreover, neoprene (a synthetic rubber product) and Nitrile rubber or nitrile-butadiene rubber (an oil-resistant synthetic rubber), which finds use in making automotive gaskets and seals, hoses, gloves, etc., propel 1,3-Butadiene growth.
The market driver of 1,3-butadiene majorly includes its pivotal role in the production of synthetic rubber as a monomer which drives its growth in the rubber industry. The synthetic rubber is extensively used in tire manufacturing and various other rubber products. Additionally, 1,3- butadiene serves as a monomer to produce a wide range of polymers and copolymers, further expanding its market growth. Moreover, 1,3-butadiene finds application in the paint industry bolstering its market growth.
Its role in the production of paper coatings and synthetic rubber products further propels its growth impacting industrial 1,3-butadiene procurement. Overall, its diverse applications and importance as a chemical in various industries drive the demand for 1,3-butadiene. Some of the factors that need to be considered are the price, logistics, demand fluctuation of the feedstock as well as raw material availability and accessibility, and various governmental, regulatory, and environmental policies for an effective industrial 1,3-butadiene procurement.
Raw Material for 1,3-butadiene Production
According to the 1,3-butadiene manufacturing plant project report, the various raw materials for 1,3-butadiene production include ethanol; aliphatic hydrocarbons; carbon monoxide; and butene.
Manufacturing Process of 1,3-butadiene
The extensive 1,2-dichloroethane production cost report consists of the following major industrial manufacturing processes:
- Production from hydrous ethanol: hydrous ethanol first reacts and produces acetaldehyde, which is further reacted with ethanol, to finally obtain butadiene with raffinate as a by-product.
- Production from aliphatic hydrocarbons: butadiene is produced from aliphatic hydrocarbons by a stem cracking process.
- Production from carbon monoxide: carbon monoxide undergoes fermentation to produce 2,3-butanediol, which is subsequently catalytically processed to yield butadiene with other by-products.
- Production from butene: In this process, mixed butene is catalytically dehydrogenated which produces a crude butadiene stream that is further purified to produce butadiene.
1,3-butadiene is a simple conjugated diene and a synthetic gas made by petroleum processing. Its exposure usually occurs in the workspace in industries like synthetic elastomer production, secondary lead smelting, petroleum refining, agricultural fungicides, water treatment, production of raw material for nylon, the use of fossil fuels as well as from polluted air and water near chemical, automobile exhaust, plastic or rubber facilities, food contaminated from plastic or rubber containers, and cigarette smoke. This exposure can lead to irritation in the nasal passage, eyes, and throat.
It is a colorless gas that is practically not soluble in water but is soluble in ether, ethanol, benzene, and acetone. Upon heating, it releases acrid fumes and is flammable. It oxidizes in the presence of air to form explosive peroxides. It has a mild gasoline-like odor. Its molecular Weight is 54.09, and its molar mass is 54.09 g/mol. It has a liquid density of 0.64 g/cm³ at -6 °C. Its melting and boiling points are -108.9 °C (164.3 K) and -4.4 °C (268.8 K).
1,3-Butadiene Production Cost Processes with Cost Analysis
Butadiene Production from Ethanol
This report presents a detailed cost analysis of butadiene production from Ethanol.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Butadiene Production from Carbon Monoxide
This report presents a detailed cost analysis of butadiene production from carbon monoxide.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Butadiene Production from Butene via Oxidative Dehydrogenation process
This report presents a detailed cost analysis of butadiene production from butenes using oxidative dehydrogenation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Butadiene Production from Aliphatic Hydrocarbons via Steam Cracking Process
This report presents a detailed cost analysis of butadiene production from aliphatic hydrocarbons using the steam cracking process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | 1,3-Butadiene |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our 1,3-Butadiene Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for 1,3-Butadiene but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing 1,3-Butadiene market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a 1,3-Butadiene manufacturing plant?
- How is 1,3-Butadiene manufactured?
- What is the process flow involved in producing 1,3-Butadiene?
- What are the raw material requirements and costs for producing 1,3-Butadiene?
- What is the total size of land required for setting up a 1,3-Butadiene manufacturing plant?
- What are the construction requirements for setting up a 1,3-Butadiene manufacturing plant?
- What are the machinery requirements for producing 1,3-Butadiene?
- What are the utility requirements and costs for producing 1,3-Butadiene?
- What are the manpower requirements for producing 1,3-Butadiene?
- What are the average salaries/wages of manpower working in a 1,3-Butadiene manufacturing plant?
- What are the packaging requirements and associated costs for 1,3-Butadiene?
- What are the transportation requirements and associated costs for 1,3-Butadiene?
- What are the capital costs for setting up a 1,3-Butadiene manufacturing plant?
- What are the operating costs for setting up a 1,3-Butadiene manufacturing plant?
- What should be the price of 1,3-Butadiene?
- What will be the income and expenditures for a 1,3-Butadiene manufacturing plant?
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