Acrolein Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an Acrolein manufacturing plant. It encompasses all critical aspects necessary for Acrolein production, including the cost of Acrolein production, Acrolein plant cost, Acrolein production costs, and the overall Acrolein manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Acrolein production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Acrolein is an aldehyde used in the production of chemicals, plastics, and acrylic acid (which is crucial for manufacturing plastics, paints, and adhesives). It is used as an herbicide, a biocide, and a building block to other chemical compounds like amino acid methionine. Furthermore, it is employed as an etherification agent to prepare modified food starches. In addition, it is used to make pesticides, mainly to control weeds, algae (that is used in irrigation canals to inhibit plant and algae growth and to kill bacteria in oil wells), fungi, bacteria, mollusks, rodents, and microorganisms. It is also used in water-cooling and treatment solutions, paper making, leather tanning solutions, histology preparation fixatives, and for testing gases for military poison gases, gas masks, and warning gases for refrigerant systems.
The market for Acrolein is driven by its usage in the production of herbicides, pesticides, and biocides, which elevates its demand in the agriculture industry. It is utilized as an intermediate to produce acrylic acid, glycerol, and other chemicals, used in various applications, such as plastics and polymers, which amplifies its demand in the chemical industry. Its usage in water treatment applications fuels its demand even more. Overall, industrial Acrolein procurement is influenced by its application in various industries such as agriculture, chemical, plastic, polymer, and water treatment industries, the availability of its raw materials (propylene and glycerol), the cost of its raw materials, rising hygiene awareness, technological advancements, and regional dynamics.
Raw Material for Acrolein Production
According to the Acrolein manufacturing plant project report, the key raw materials used in the production of Acrolein include propylene; glycerol.
Manufacturing Process of Acrolein
The extensive Acrolein production cost report consists of the following major industrial manufacturing processes:
- Production from propylene: The manufacturing process of Acrolein involves the oxidation of propylene (propene) in the presence of air as a source of oxygen and catalyzed by metal oxide catalysts to produce Acrolein as the final product and acrylic acid as the by-product.
- Production from glycerol: The manufacturing process of Acrolein occurs via the thermal decomposition of glycerol. In this process, glycerol is heated to a temperature of 280 °C to produce Acrolein as the product and water as the by-product.
Acrolein is a colorless to yellow volatile liquid having the molecular formula C3H4O and a molecular weight of 56.06 g/mol. It has a boiling point in the range of 52.00 to 53.00 °C at 760.00 mm Hg, a melting point of -87.8 °C, and a flash point of -26 °C. It has a solubility of greater than or equal to 100 mg/mL at 70 °F. It dissolves in ethanol, ether, acetone, benzene, and diethyl ether. It is heavier than air, with a vapor density of 1.94 (Air = 1). It has a vapor pressure of 274 mm Hg at 25 °C.
Acrolein Production Cost Processes with Cost Analysis
Acrolein Production from Propylene
The report involves the industrial production of acrolein by oxidation of propene.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Acrolein Production from Glycerol
The report revolves around a detailed study of production of acrolein from glycerol.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Acrolein |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Acrolein Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Acrolein but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Acrolein market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up an Acrolein manufacturing plant?
- How is Acrolein manufactured?
- What is the process flow involved in producing Acrolein?
- What are the raw material requirements and costs for producing Acrolein?
- What is the total size of land required for setting up an Acrolein manufacturing plant?
- What are the construction requirements for setting up an Acrolein manufacturing plant?
- What are the machinery requirements for producing Acrolein?
- What are the utility requirements and costs for producing Acrolein?
- What are the manpower requirements for producing Acrolein?
- What are the average salaries/wages of manpower working in an Acrolein manufacturing plant?
- What are the packaging requirements and associated costs for Acrolein?
- What are the transportation requirements and associated costs for Acrolein?
- What are the capital costs for setting up an Acrolein manufacturing plant?
- What are the operating costs for setting up an Acrolein manufacturing plant?
- What should be the price of Acrolein?
- What will be the income and expenditures for an Acrolein manufacturing plant?
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