Activated Carbon Production Cost Reports

The report provides a detailed analysis essential for establishing an activated carbon manufacturing plant. It encompasses all critical aspects necessary for activated carbon production, including the cost of activated carbon production, activated carbon plant cost, activated carbon production costs, and the overall activated carbon manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an activated carbon production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Activated carbon is a powder comprising wood, bamboo, coal or coconut shells, that have been burned at extreme temperatures. It finds its applications widely for both residential and industrial uses. It is mainly used as a purifying agent that is used to treat water before consumption. Activated carbon is used in the pharmaceutical and medical industries to purify ingredients and produce medical products like filter masks.

It is also used for other applications like purifying gas, treating sewage, in air filters, in gas masks and filter masks. Additionally, it also finds its application for metal extraction, gold recovery. Other applications of the product include its use in sugar refining to prevent sugar from fermenting and spoiling; for removing colour from vegetable oil, and for removing colour and odour from alcoholic distillates.

Activated carbon is propelling the market growth as it is used in a broad range of industrial and residential uses that include drinking water purification, groundwater treatment, landfill gas emissions, etc. The growing demand for pollution control and water treatment, driven by urbanization, industrialization, and stringent environmental regulations, is a major factor driving the growth of the activated carbon market globally. The rising demand for activated carbon for filtration purposes, as well as for medicine drives its market for chemical and pharmaceutical industries, as well.

Moreover, it is also used for the deodorization of closed spaces, including in warehouses and refrigerators, which further drives the industry's expansion. The cost and availability of activated carbon's raw materials, which includes coconut shells, acid/base, Coal, etc., the market prices of activated carbon, and its distribution (trading and transportation logistics, downstream industries, etc., are some of the other factors that affect the industrial activated carbon procurement.

Raw Material for Activated Carbon Production

According to the activated carbon manufacturing plant project report, the major raw materials for activated carbon production includes any carbon source, for instance, coal; coconut shells, and any carbon source with any acid/base.

Manufacturing Process of Activated Carbon

The extensive activated carbon production cost report consists of these major industrial manufacturing processes:

• Production from reaction with Acid/Base: In this process of production of activated carbon, the carbon source is first immersed in an acid or base to initiate a reaction with the source. In addition, the bath is heated to a high temperature, which activates the carbon.
   
• Production from Coconut Shells: The process begins with coconut shells being ground into tiny pieces, and further undergoing the process of carbonization to produce charcoal. This charcoal is then activated by steam at high temperatures, in the absence of air. After activation it is further cooled and turned into a fine powder, which results in the production of activated carbon.
   
• Production from Coal: The process involves the activation of coal by steam at high temperatures. Coal is a particular form of carbon that is activated by high temperatures in steam.

Activated carbon or activated charcoal is a porous element-trapping compound, primarily organic which is available in both gas and liquid states. It is a crude form of graphite and is produced using environmental wastes with high carbon content, such as Lignocellulosic and coal materials.

It is widely used as a purifying agent from municipal drinking water to industrial pollution control. Activated carbon is present in two forms: H-type and L-type. The H-type carbon has positive charges in water or when treated with strong acids. By nature, it is characterized as hydrophobic. The L-type carbon is comparatively stronger than the H-type carbon in terms of being a solid acid.

It has a negative charge in water that neutralizes strong bases and is characterized as hydrophilic. It is classified into four standard classes based on physical appearance: Powders (PAC), granular (GAC), fibrous (ACF), and clothe (ACC). It has strong physical adsorption forces or the highest adsorbing porosity volume. It has a surface of greater than 1000m²/g.