Activated Carbon Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an activated carbon manufacturing plant. It encompasses all critical aspects necessary for activated carbon production, including the cost of activated carbon production, activated carbon plant cost, activated carbon production costs, and the overall activated carbon manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an activated carbon production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Activated carbon is a powder comprising wood, bamboo, coal or coconut shells, that have been burned at extreme temperatures. It finds its applications widely for both residential and industrial uses. It is mainly used as a purifying agent that is used to treat water before consumption. Activated carbon is used in the pharmaceutical and medical industries to purify ingredients and produce medical products like filter masks.
It is also used for other applications like purifying gas, treating sewage, in air filters, in gas masks and filter masks. Additionally, it also finds its application for metal extraction, gold recovery. Other applications of the product include its use in sugar refining to prevent sugar from fermenting and spoiling; for removing colour from vegetable oil, and for removing colour and odour from alcoholic distillates.
Activated carbon is propelling the market growth as it is used in a broad range of industrial and residential uses that include drinking water purification, groundwater treatment, landfill gas emissions, etc. The growing demand for pollution control and water treatment, driven by urbanization, industrialization, and stringent environmental regulations, is a major factor driving the growth of the activated carbon market globally. The rising demand for activated carbon for filtration purposes, as well as for medicine drives its market for chemical and pharmaceutical industries, as well.
Moreover, it is also used for the deodorization of closed spaces, including in warehouses and refrigerators, which further drives the industry's expansion. The cost and availability of activated carbon's raw materials, which includes coconut shells, acid/base, Coal, etc., the market prices of activated carbon, and its distribution (trading and transportation logistics, downstream industries, etc., are some of the other factors that affect the industrial activated carbon procurement.
Raw Material for Activated Carbon Production
According to the activated carbon manufacturing plant project report, the major raw materials for activated carbon production includes any carbon source, for instance, coal; coconut shells, and any carbon source with any acid/base.
Manufacturing Process of Activated Carbon
The extensive activated carbon production cost report consists of these major industrial manufacturing processes:
- Production from reaction with Acid/Base: In this process of production of activated carbon, the carbon source is first immersed in an acid or base to initiate a reaction with the source. In addition, the bath is heated to a high temperature, which activates the carbon.
- Production from Coconut Shells: The process begins with coconut shells being ground into tiny pieces, and further undergoing the process of carbonization to produce charcoal. This charcoal is then activated by steam at high temperatures, in the absence of air. After activation it is further cooled and turned into a fine powder, which results in the production of activated carbon.
- Production from Coal: The process involves the activation of coal by steam at high temperatures. Coal is a particular form of carbon that is activated by high temperatures in steam.
Activated carbon or activated charcoal is a porous element-trapping compound, primarily organic which is available in both gas and liquid states. It is a crude form of graphite and is produced using environmental wastes with high carbon content, such as Lignocellulosic and coal materials.
It is widely used as a purifying agent from municipal drinking water to industrial pollution control. Activated carbon is present in two forms: H-type and L-type. The H-type carbon has positive charges in water or when treated with strong acids. By nature, it is characterized as hydrophobic. The L-type carbon is comparatively stronger than the H-type carbon in terms of being a solid acid.
It has a negative charge in water that neutralizes strong bases and is characterized as hydrophilic. It is classified into four standard classes based on physical appearance: Powders (PAC), granular (GAC), fibrous (ACF), and clothe (ACC). It has strong physical adsorption forces or the highest adsorbing porosity volume. It has a surface of greater than 1000m²/g.
Activated Carbon Production Cost Processes with Cost Analysis
Activated Carbon Production Via Reaction With Acid/Base
The study offers a detailed cost analysis of Activated Carbon Production Via Reaction With Acid/Base. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Activated Carbon Production from Coconut Shell
The report is a detailed study of economics of production of activated carbon from coconut shells. The coconut shells are ground into small pieces and then carbonized to form charcoal.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Activated Carbon Production from Coal
The report revolves around the economics of production of activated carbon from coal.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Activated Carbon |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Activated Carbon Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Activated Carbon but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Activated Carbon market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up an Activated Carbon manufacturing plant?
- How is Activated Carbon manufactured?
- What is the process flow involved in producing Activated Carbon?
- What are the raw material requirements and costs for producing Activated Carbon?
- What is the total size of land required for setting up an Activated Carbon manufacturing plant?
- What are the construction requirements for setting up an Activated Carbon manufacturing plant?
- What are the machinery requirements for producing Activated Carbon?
- What are the utility requirements and costs for producing Activated Carbon?
- What are the manpower requirements for producing Activated Carbon?
- What are the average salaries/wages of manpower working in an Activated Carbon manufacturing plant?
- What are the packaging requirements and associated costs for Activated Carbon?
- What are the transportation requirements and associated costs for Activated Carbon?
- What are the capital costs for setting up an Activated Carbon manufacturing plant?
- What are the operating costs for setting up an Activated Carbon manufacturing plant?
- What should be the price of Activated Carbon?
- What will be the income and expenditures for an Activated Carbon manufacturing plant?
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