Adipic Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an Adipic Acid manufacturing plant. It encompasses all critical aspects necessary for Adipic Acid production, including the cost of Adipic Acid production, Adipic Acid plant cost, Adipic Acid production costs, and the overall Adipic Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Adipic Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Adipic Acid is an organic compound used in the production of nylon 6,6. Nylon gets processed and turned into fibers for making automobile tire cords, carpeting, and clothing. It is also used for producing plasticizers and lubricant components. Furthermore, it is among the most essential monomers in the polymer industry as it is used to manufacture other polymers like polyurethanes.
In medical end-uses, it is added into drug tablets to help the controlled release of acidic as well as essential drug compounds. In addition, in food-related applications, it is employed as a pH regulator, acidulant, gelling aid, and as leavening and buffering agent. Unlike most food acids, it is a dicarboxylic acid, and those which have the lowest acidity level. It is utilised in numerous functions such as jams, beverages, as well as in baked goods.
The market for Adipic Acid is driven by its usage to manufacture nylon 6,6, which is extensively used in textiles, automotive parts, and engineering plastics. Its utilization as a critical ingredient to produce polyurethanes, which are used in furniture, insulation, automotive components, and footwear amplifies its market value even more. Its incorporation into drug tablets to help the controlled release of acidic as well as essential drug compounds fuels its market in the pharmaceutical and medical industries.
As a pH regulator, an acidulant, a gelling aid and a leavening and buffering agent besides being an additive in functions like jams, beverages and baked products increases its requirement in the food industry. Overall, industrial Adipic Acid procurement is influenced by its application in various industries such as textile, automotive, furniture, plastics, pharmaceutical and medical, and food industries, the availability of its raw materials (cyclohexene, KA oil, and butadiene), the cost of its raw materials, regional market growth, sustainability trends, and technological advancements.
Raw Material for Adipic Acid Production
According to the Adipic Acid manufacturing plant project report, the key raw materials used in the production of Adipic Acid include cyclohexene; KA oil; butadiene.
Manufacturing Process of Adipic Acid
The extensive Adipic Acid production cost report consists of the following major industrial manufacturing processes:
- Production via oxidative cleavage process: The manufacturing process of Adipic Acid involves the oxidative cleavage process. In this process, cyclohexene undergoes oxidation using hydrogen peroxide as the oxidizing agent to produce Adipic Acid as the final product and water as the by-product.
- Production via oxidation: The production process of Adipic Acid involves the oxidation of KA oil. In this process, cyclohexanone and cyclohexanol, together called KA oil (ketone-alcohol oil), are oxidized with nitric acid (oxidizing agent and catalyst) at high temperature to produce Adipic Acid as the final product and glutaric acid and succinic acid as the by-products.
- Production via carbonylation: The production process of Adipic Acid involves carbonylation of butadiene. In this process, butadiene, carbon monoxide, and methanol are carbonylated in the presence of cobalt carbonylation catalyst to produce dimethyl adipate, which is then hydrolyzed to Adipic Acid.
Adipic Acid with the chemical with the formula (CH2)4(COOH)2 is an alpha,omega-dicarboxylic acid, which is butane's 1,4-dicarboxy derivative, an alpha,omega-dicarboxylic acid, and a fatty acid. Adipic acid appears to be a white crystalline solid. It is slightly soluble in water and soluble in acetone and alcohol. The organic compound melts at 152 ºC. Its net charge is 0, and its molecular weight is 146.14120 g/mol.
Adipic Acid Production Cost Processes with Cost Analysis
Adipic Acid Production from Cyclohexene via Oxidative Cleavage
This report presents a detailed cost analysis of adipic acid production from cyclohexene using oxidative cleavage process.
Details: Germany - based plant Q1 2024 From $ 2299.00 USD
Adipic Acid Production from Cyclohexanone and Cyclohexanol via Oxidization
This report presents a detailed cost analysis of adipic acid production from cyclohexanone and cyclohexanol, together called KA oil (ketone-alcohol oil), via oxidation.
Details: Germany - based plant Q1 2024 From $ 2299.00 USD
Adipic Acid Production from Butadiene via Carbonylation
This report presents a detailed cost analysis of adipic acid production from butadiene via carbonylation. In this process, adipic acid is formed as the result of carbonylation of butadiene.
Details: Germany - based plant Q1 2024 From $ 2299.00 USD
Product Details
Particulars | Details |
---|---|
Product Name | Adipic Acid |
Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
Currency | US$ (Data can also be provided in the local currency) |
Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
Customization Scope | The report can be customized as per the requirement of the customer |
Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Adipic Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Adipic Acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Adipic Acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up an Adipic Acid manufacturing plant?
- How is Adipic Acid manufactured?
- What is the process flow involved in producing Adipic Acid?
- What are the raw material requirements and costs for producing Adipic Acid?
- What is the total size of land required for setting up an Adipic Acid manufacturing plant?
- What are the construction requirements for setting up an Adipic Acid manufacturing plant?
- What are the machinery requirements for producing Adipic Acid?
- What are the utility requirements and costs for producing Adipic Acid?
- What are the manpower requirements for producing Adipic Acid?
- What are the average salaries/wages of manpower working in an Adipic Acid manufacturing plant?
- What are the packaging requirements and associated costs for Adipic Acid?
- What are the transportation requirements and associated costs for Adipic Acid?
- What are the capital costs for setting up an Adipic Acid manufacturing plant?
- What are the operating costs for setting up an Adipic Acid manufacturing plant?
- What should be the price of Adipic Acid?
- What will be the income and expenditures for an Adipic Acid manufacturing plant?
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