Aniline Production Cost Reports

Chemicals

The report provides a detailed analysis essential for establishing an aniline manufacturing plant. It encompasses all critical aspects necessary for aniline production, including the cost of aniline production, aniline plant cost, aniline production costs, and the overall aniline manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an aniline production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Aniline Production Cost Report

Aniline or benzenamine is an aromatic compound mostly used in making dyes and various other industrial products like rubber and medicines. It's a clear, slightly yellowish liquid with a strong smell, which finds its applications widely in the manufacturing of rubber accelerators, antioxidants, dyes, explosives, herbicides, fungicides, pharmaceuticals, photographic chemicals and petroleum refining.

It is also used for making many chemicals, antioxidants, agricultural chemicals (a pesticide and fungicides), polyurethane foam (used for making of plastics), herbicides, synthetic dyes, photographic chemicals, varnishes, stabilizers for the rubber industry (for the processing of rubber chemicals and products like balloons, car tyres, gloves, etc.), drugs such as paracetamol, Tylenol, acetaminophen and explosives among others. Hence, owing to all these applications of the product, its industry is rapidly advancing.

The utilization of aniline in the production of polyurethane is propelling the market expansion for this product. The market for carbon disulfide is largely led by its demand as a crucial component for producing herbicides, fungicides, rubber products, photographic chemicals, drugs, synthetic dyes, explosives, etc. Moreover, its utilization in the production of polyurethane foam for construction-related products and automobile components increases its demand in the automotive and building & construction industries, respectively.

Its demand as a pivotal source for chemical, petroleum, automotive, and rubber industries has a significant impact on its procurement around the world. Industrial aniline procurement is governed by various factors, including the availability and production cost of its feedstock (including phenol, nitrobenzene, hydrogen, etc.), the market prices of carbon disulfide, its distribution (covering transportation and trading activities), and logistics, etc.

Raw Material for Aniline Production

According to the aniline manufacturing plant project report, the major raw materials for aniline production include Phenol; Nitrobenzene-Hydrogen; Nitric Acid-Sulphuric Acid; Propene-Oxygen.

Manufacturing Process of Aniline

The extensive aniline production cost report consists of these major industrial manufacturing processes:

  • Production from Phenol via Ammonolysis Process: In this process phenol undergoes the process of ammonolysis which results in the formation of aniline or benzenamine.
  • Production from Nitrobenzene and Hydrogen via Hydrogenation: The process involves the formation of aniline via the hydrogenation process of nitrobenzene and hydrogen. Although, nitrobenzene to be used in the production process can be in both vapor and liquid form.
  • Production from Benzene: The synthesis of benzene begins with the nitration of benzene using nitric acid and sulphuric acid which gives nitrobenzene, followed by its hydrogenation at high temperatures (In the presence of a metal catalyst) produces aniline as the final product.
  • Production by Cumene Process: The procedure uses propene and oxygen in the cumene process to produce aniline from benzene. Propene and oxygen are used to transform benzene into phenol. Phenol is further subjected to ammonolysis, to form aniline.

Aniline or benzenamine is an organic compound with the chemical formula C6H5NH2 is the simplest and the most vital aromatic amine that works as a precursor to more-complex chemicals. It comprises of a benzene ring connected to an amino group and includes 6 carbon (C) atoms, 7 hydrogens (H) atoms, and 1 nitrogen (N) atom. Like most volatile amines, it has a slightly unpleasant odour like that of rotten fish with a burning aromatic taste. It is a highly acrid poison and ignites readily and burns with a smoky flame. It has a yellowish to brownish appearance that has an oily liquid consistency. Its melting and boiling points are -6 °C and 184 °C, and its flash point is 158 °F. It is somewhat water-soluble and is denser than water (8.5 lb/gal). Its vapours are heavier than air. It has a molar mass of 93.126 g/mol, and its density is 1.0217 g/ml. It is toxic when absorbed and inhaled and produces toxic oxides of nitrogen during combustion.

Aniline Production Cost Processes with Cost Analysis

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Aniline Production from Phenol via Ammonolysis Process

This report presents a detailed cost analysis of benzenamine production from phenol using the ammonolysis process.

Details: Germany - based plant   Q1 2024 From $ 2499.00 USD

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Aniline Production from Nitrobenzene and Hydrogen via Hydrogenation

This report presents a detailed cost analysis of benzenamine production from nitrobenzene and hydrogen via hydrogenation.

Details: Germany - based plant   Q1 2024 From $ 2499.00 USD

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Aniline Production from Benzene

The report involves the cost analysis of production of Aniline from nitration of benzene using nitric acid and sulfuric acid giving nitrobenzene which is further hydrogenated at high temperatures in presence of metal catalysts to give Aniline.

Details: Germany - based plant   Q1 2024 From $ 2499.00 USD

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Aniline Production by Cumene Process

The report provides the detailed cost analysis of Aniline production from benzene by Cumene process using propene and oxygen.

Details: Germany - based plant   Q1 2024 From $ 2499.00 USD

Product Details

Particulars Details
Product Name Aniline
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

Key Questions Answered in This Report

  • What are the key requirements for setting up an Aniline manufacturing plant?
  • How is Aniline manufactured?
  • What is the process flow involved in producing Aniline?
  • What are the raw material requirements and costs for producing Aniline?
  • What is the total size of land required for setting up an Aniline manufacturing plant?
  • What are the construction requirements for setting up an Aniline manufacturing plant?
  • What are the machinery requirements for producing Aniline?
  • What are the utility requirements and costs for producing Aniline?
  • What are the manpower requirements for producing Aniline?
  • What are the average salaries/wages of manpower working in an Aniline manufacturing plant?
  • What are the packaging requirements and associated costs for Aniline?
  • What are the transportation requirements and associated costs for Aniline?
  • What are the capital costs for setting up an Aniline manufacturing plant?
  • What are the operating costs for setting up an Aniline manufacturing plant?
  • What should be the price of Aniline?
  • What will be the income and expenditures for an Aniline manufacturing plant?

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