Bio-Butanediol Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Bio-Butanediol manufacturing plant. It encompasses all critical aspects necessary for Bio-Butanediol production, including the cost of Bio-Butanediol production, Bio-Butanediol plant cost, Bio-Butanediol production costs, and the overall Bio-Butanediol manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Bio-Butanediol production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Bio-Butanediol (1,4-BDO) is a chemical intermediate mainly used in the automotive sector to produce polybutylene terephthalate (PBT) and thermoplastic polyurethanes (TPU), which are utilized for lightweight vehicle components. In the textile industry, it is used in spandex fibers to enhance elasticity and strength. Additionally, bio-butanediol is utilized in consumer goods, sustainable packaging solutions, and as a building block for other chemicals like tetrahydrofuran (THF) and gamma-butyrolactone (GBL).
The market for Bio-Butanediol is majorly driven by its application as a solvent in industrial cleaners in the production of various useful polymers. Its utilization as an important chemical building block to manufacture various products, such as elastic fibers, polybutylene terephthalate (PBT), and polyurethanes, boosts its market expansion. Its usage for various automotive components, such as fenders and interiors, coupled with the global rise in the demand for lightweight and sustainable materials in vehicle manufacturing, promotes its market growth in the automotive industry.
Innovations in biotechnological processes, such as the fermentation of sugars with the help of engineered E. coli bacteria, ensure higher yields and lower production costs, which supports the market growth for Bio-Butanediol. The availability of renewable feedstocks, such as sugarcane and corn, supports the production of Bio-Butanediol, which impacts its market demand. Additionally, industrial Bio-Butanediol procurement is further impacted by the shift in consumer preferences towards eco-friendly products across various sectors, such as packaging and textiles.
Raw Material for Bio-Butanediol Production
According to the Bio-Butanediol manufacturing plant project report, the key raw materials used in the production of Bio-Butanediol include raw sugar; glucose.
Manufacturing Process of Bio-Butanediol
The extensive Bio-Butanediol production cost report consists of the following major industrial manufacturing processes:
- Production from raw sugar via fermentation: The manufacturing process of Bio-Butanediol (bio-BDO) occurs from raw sugar. In this process, raw sugar is hydrolyzed to produce glucose and fructose, which are then fermented using engineered microorganisms such as E. coli to yield succinic acid. The succinic acid is purified and hydrogenated in the presence of a catalyst under controlled conditions to form Bio-Butanediol as the final product.
- Production from glucose: The production process of Bio-Butanediol occurs with glucose as the starting material. In this process, glucose syrup is first fermented to produce succinic acid, followed by the hydrogenation process to produce Bio-Butanediol.
Bio-Butanediol (bio-BDO) is a sustainable, colorless, and viscous liquid with a molecular formula of C4H10O2 and a molecular weight of 90.12 g/mol. It has a density of 1.01 g/cm³, a melting point of around 20.4 °C, and a boiling point of 230 °C. Bio-BDO is miscible with water and contains two hydroxyl groups, which makes it a versatile diol that is fully biodegradable. Its reactivity allows it to be used as a building block in the synthesis of polyurethanes and polyesters, such as polybutylene terephthalate (PBT). It also acts as an alternative to its fossil-based counterpart.
Bio-Butanediol Production Cost Processes with Cost Analysis
Bio-Butanediol Production from Raw Sugar
This report presents a detailed cost analysis of bio-butanediol production from raw sugar. In this process, raw sugar is first hydrolysed to produce glucose and fructose, which are further fermented to produce succinic acid.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Bio-Butanediol Production from Glucose
This report presents a detailed cost analysis of bio-butanediol production from glucose.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Bio-Butanediol |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Bio-Butanediol Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Bio-Butanediol but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Bio-Butanediol market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Bio-Butanediol manufacturing plant?
- How is Bio-Butanediol manufactured?
- What is the process flow involved in producing Bio-Butanediol?
- What are the raw material requirements and costs for producing Bio-Butanediol?
- What is the total size of land required for setting up a Bio-Butanediol manufacturing plant?
- What are the construction requirements for setting up a Bio-Butanediol manufacturing plant?
- What are the machinery requirements for producing Bio-Butanediol?
- What are the utility requirements and costs for producing Bio-Butanediol?
- What are the manpower requirements for producing Bio-Butanediol?
- What are the average salaries/wages of manpower working in a Bio-Butanediol manufacturing plant?
- What are the packaging requirements and associated costs for Bio-Butanediol?
- What are the transportation requirements and associated costs for Bio-Butanediol?
- What are the capital costs for setting up a Bio-Butanediol manufacturing plant?
- What are the operating costs for setting up a Bio-Butanediol manufacturing plant?
- What should be the price of Bio-Butanediol?
- What will be the income and expenditures for a Bio-Butanediol manufacturing plant?
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