Butyl Acrylate Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Butyl acrylate manufacturing plant. It encompasses all critical aspects necessary for Butyl acrylate production, including the cost of Butyl acrylate production, Butyl acrylate plant cost, Butyl acrylate production costs, and the overall Butyl acrylate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Butyl acrylate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Butyl Acrylate is an organic compound mainly used as a raw material for making coatings & inks, plastics, sealants, adhesives, fiber processing agents, acrylic rubber, and emulsions. It is also employed for making paints, caulks, and sealants. Furthermore, it finds application in the production of homopolymers and co-polymers, which can be used in water-based industrial and architectural paints.
In cleaning products, it finds usage in adhesives, antioxidant agents, textiles, enamels, caulks, and paper finishes. In addition, it can also be used to make organic glass and as a comonomer in acrylic dispersions synthesis used in adhesives, binders, and impregnating compositions in leather, printing, varnish, pulp and paper, and other industries. It also acts as a useful feedstock for a variety of chemical syntheses.
The market for Butyl acrylate is majorly driven by its applications as a raw material for the manufacture of plastics, coatings & ink, adhesives, acrylic rubber, etc., which significantly promotes its demand in the plastic, paint & coatings, adhesive, automotive, and industrial rubber industry, respectively.
It is often utilized in the production of organic glass and in the formation of acrylic dispersions, which further accentuates its demand in the plastic, paint, leather, textile, printing, and pulp & paper industries. Moreover, it is also used as a polymeric plasticizer and in adhesives for harder resins for leather finishes, paints, and textiles, which further boosts its market growth. Additionally, several factors influence an industrial butyl acrylate procurement, such as the availability and cost of production of Butyl acrylate’s feedstock (propylene and n-butanol), Butyl acrylate market prices, distribution (including trading and shipping), logistics, environmental regulations, safety standards, etc.
Raw Material for Butyl Acrylate Production
According to the Butyl Acrylate manufacturing plant project report, the major raw materials for Butyl Acrylate production include Propylene - N-butanol.
Manufacturing Process of Butyl Acrylate
The extensive Butyl Acrylate production cost report consists of the following industrial manufacturing process:
- Production from Propylene and n-Butanol via Propylene Oxidation: The oxidation of propylene initiates this process to produce a gas containing acrylic acid. The acrylic acid produced is separated from the gas by its absorption in water. Further, it undergoes esterification where acrylic acid reacts with n-butanol to give butyl acrylate as the final product.
Butyl Acrylate (CH2=CHCOOC4H9) is an acrylate ester derived by the formal condensation of the hydroxy group of butan-1-ol with the carboxy group of acrylic acid. It is functionally linked to butan-1-ol and an acrylic acid. It is a monofunctional monomer comprising an acrylate group with high characteristic reactivity and a cyclic hydrophobic group.
It is produced using a simple reaction between acrylic acid and n-butanol in the presence of an acid catalyst at elevated temperatures, also yielding water as a by-product. The chemical looks like a clear, colourless liquid with a sharp characteristic ester-like odour. It is a slightly water-soluble and has less density than water. Its molecular weight is 128.2g/mol.
It is a slightly volatile liquid and completely soluble in alcohols, ethers and almost all organic solvents. It has a wide range of features and advantages, including Adhesion, Hydrophobicity, Low-temperature performance, water resistance, strength & durability, viscosity, flexibility, and weatherability. It has a density of 0.898 g/cm3 at 20 °C. Its respective boiling, freezing, and melting points are 148 °C, 64 °C and – 64 °C.
Butyl Acrylate Production Cost Processes with Cost Analysis
Butyl Acrylate Production from Propylene and n-Butanol via Propylene Oxidation
This report presents a detailed cost analysis of butyl acrylate production from n-butanol and propylene using propylene oxidation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Butyl Acrylate |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Butyl Acrylate Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Butyl Acrylate but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Butyl Acrylate market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Butyl Acrylate manufacturing plant?
- How is Butyl Acrylate manufactured?
- What is the process flow involved in producing Butyl Acrylate?
- What are the raw material requirements and costs for producing Butyl Acrylate?
- What is the total size of land required for setting up a Butyl Acrylate manufacturing plant?
- What are the construction requirements for setting up a Butyl Acrylate manufacturing plant?
- What are the machinery requirements for producing Butyl Acrylate?
- What are the utility requirements and costs for producing Butyl Acrylate?
- What are the manpower requirements for producing Butyl Acrylate?
- What are the average salaries/wages of manpower working in a Butyl Acrylate manufacturing plant?
- What are the packaging requirements and associated costs for Butyl Acrylate?
- What are the transportation requirements and associated costs for Butyl Acrylate?
- What are the capital costs for setting up a Butyl Acrylate manufacturing plant?
- What are the operating costs for setting up a Butyl Acrylate manufacturing plant?
- What should be the price of Butyl Acrylate?
- What will be the income and expenditures for a Butyl Acrylate manufacturing plant?
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