Isobutyraldehyde Production Cost Reports

The report provides a detailed analysis essential for establishing an Isobutyraldehyde manufacturing plant. It encompasses all critical aspects necessary for Isobutyraldehyde production, including the cost of Isobutyraldehyde production, Isobutyraldehyde plant cost, Isobutyraldehyde production costs, and the overall Isobutyraldehyde manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Isobutyraldehyde production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Isobutyraldehyde is an organic compound that finds huge applications in various industries. It is extensively used as an intermediate in the preparation of various other chemical compounds. It also finds huge applications in the microbial synthesis of isobutanol in bio-based chemical production. It is also used in manufacturing flavors and fragrances because of its ability to contribute to various scent profiles. It also finds its application in the formulation of various pharmaceutical intermediates and active pharmaceutical ingredients (APIs). It is often used in the production of agricultural chemicals like herbicides and insecticides. It is also used in the preparation of resins and plasticizers, which are further used in the production of plastics and various synthetic materials.

The market for Isobutyraldehyde is determined primarily by its involvement as a raw material for the synthesis of neopentyl glycol, isobutanol, and other industrial chemicals, which largely boosts its demand. Its application in the production of various flavors and scents further enhances its demand in the perfumery and personal care industries. Its usage as a component in producing active pharmaceutical ingredients (APIs), medicinal compounds, and herbicides largely promotes its demand in the pharmaceutical and agrochemical industries. Its application as an additive to gasoline also contributes to its demand in the chemical and petroleum industries. Additionally, several crucial factors, such as the cost and the availability of raw materials (methanol, etc.), their application in the agriculture sector, distribution, supplier relationship, sustainability practices, and quality standards, largely influence industrial Isobutyraldehyde procurement to a large extent.

Raw Material for Isobutyraldehyde Production

According to the Isobutyraldehyde manufacturing plant project report, the major raw materials for Isobutyraldehyde production include Methanol and N-Propyl Alcohol.

Manufacturing Process of Isobutyraldehyde

The extensive Isobutyraldehyde production cost report consists of the following industrial manufacturing process:

• Production via Catalytic Synthesis: This method of production involves the use of methanol and n-propyl alcohol as the starting materials for the synthesis of isobutyraldehyde as the product. The process is initiated by the reaction of methanol and n-propyl alcohol in the presence of titanium oxide-supported vanadium oxide catalysts, which leads to the production of isobutyraldehyde as the final product in one step.

Isobutyraldehyde is also commonly known as 2-methylpropanal, which indicates that it is a derivative of propanal (also known as propanaldehyde) with a methyl group at the second carbon. The molecular formula of the compound is C4H8O, and the molecular mass is 72.11 g/mol. It is a member of propanals and a 2-methyl-branched fatty aldehyde. It is produced via isobutanol oxidation or by propylene hydroformylation. Moreover, isobutyraldehyde looks like a clear, colorless liquid that has a pungent odor. It is less dense than water and does not dissolve in it. It floats on water and has vapors heavier than air. It has a solubility of g/100ml at 20°C: 6.7 (moderate) in water. It also has a solubility in alcohol and ether. It is flammable. It has a molar mass of 72.1 and a density of 0.8 g/cm³. Its respective boiling, melting, and flash points are 63-64°C, -65°C, and -24°C. The autoignition of the compound is 196.11°C. It is classified as a hazardous chemical and has to be carefully handled because it is flammable and toxic.