PA66 (Nylon 66) Production Cost Reports

Chemicals

The Nylon 6,6 production cost report provides a comprehensive analysis and know-how for setting up a Nylon 6,6 production plant. The study covers all the requisite aspects that one needs to know for the production of Nylon 6,6. This includes manufacturing processes, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.

PA66 (Nylon 66) Production Cost Report

Nylon 6, 6, also known as PA 6,6 is a synthetic polymer belonging to the polyamide family. Composed of two monomers, hexamethylenediamine and adipic acid, it is a thermoplastic polymer that generates long polyamide chains upon reaction. It exhibits exceptional mechanical properties such as high strength, toughness, stiffness, and resistance to abrasion, chemicals, and heat. As a result of these properties, it is widely utilized in a variety of applications, including automotive components, electrical insulation, and textiles.

With a density ranging from approximately 1.14-1.15 g/cm3, it is a moderately lightweight material. It has a melting point of roughly 260-265°C, making it a high-temperature polymer. Its tensile strength ranges from 70-100 MPa, and Nylon 6,6 exhibits high stiffness due to its Young's modulus of approximately 2.7-3.0 GPa. The polymer also has a high elongation at break, ranging between 20-60%. It absorbs water at a relatively high rate, approximately 8-9% at saturation, and is resistant to a wide range of substances, including oils, greases, and solvents. However, it is UV-sensitive and may disintegrate upon exposure to sunlight for extended periods.

Nylon 6,6's high strength, stiffness, and resistance to heat and chemicals make it a preferred material in the automotive sector for engine components, fuel systems, and electrical connectors. The increasing demand for lightweight and fuel-efficient vehicles is driving the demand for Nylon 6,6 in this industry. It is also widely used in the electrical and electronics industries for applications such as cable insulation, connectors, and circuit breakers.

Additionally, it is utilized in the textile sector for apparel, upholstery, and carpets, as well as in the packaging industry for food packaging and industrial packaging. Its exceptional strength, stiffness, and fatigue resistance make it ideal for use in the renewable energy industry for applications such as wind turbine blades and in the medical industry for surgical sutures and medical implants.

PA66 (Nylon 66) Production Cost Processes with Cost Analysis

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Nylon-6,6 Production via mass process

This process to produce Nylon 66 consumes adipic acid and hexamethylenediamine. This process is a batch polycondensation process.

Details: Germany - based plant   Q1 2024 From $ 2499.00 USD

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Nylon-6,6 Production from Adipic Acid and hexamethylenediamine

This process to produce Nylon 66 consumes adipic acid and hexamethylenediamine. This process is a typical continuous polymerization process.

Details: Germany - based plant   Q1 2024 From $ 2499.00 USD

Product Details:

Particulars Details
Product Name Nylon 6,6
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

Key Questions Answered in This Report

  • What are the key requirements for setting up a Nylon 6,6 manufacturing plant?
  • How is Nylon 6,6 manufactured?
  • What is the process flow involved in producing Nylon 6,6?
  • What are the raw material requirements and costs for producing Nylon 6,6?
  • What is the total size of land required for setting up a Nylon 6,6 manufacturing plant?
  • What are the construction requirements for setting up a Nylon 6,6 manufacturing plant?
  • What are the machinery requirements for producing Nylon 6,6?
  • What are the utility requirements and costs for producing Nylon 6,6?
  • What are the manpower requirements for producing Nylon 6,6?
  • What are the average salaries/wages of manpower working in the Nylon 6,6 manufacturing plant?
  • What are the packaging requirements and associated costs for Nylon 6,6?
  • What are the transportation requirements and associated costs for Nylon 6,6?
  • What are the capital costs for setting up a Nylon 6,6 manufacturing plant?
  • What are the operating costs for setting up a Nylon 6,6 manufacturing plant?
  • What should be the price of Nylon 6,6)?
  • What will be the income and expenditures for a Nylon 6,6 plant?

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